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IAC Assessment: UA0078
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IAC Assessment: UA0078
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Vehicle FEM, HVAC, Radiators, Condensers
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 377
Plant Area (Sq.Ft.) 252,000
Annual Production 900,000 Pieces
Production Hrs. Annual 6,600
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $917,629 16,928,870 kWh $0.05
Electricity Demand $197,752 48,123 kW-months/year $4.11
Electricity Fees $56,001 - $ -
LPG $291,515 13,945 MMBtu $20.90
TOTAL ENERGY COSTS $1,546,510
RECOMMENDED SAVINGS* $319,419 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $22,924
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
01: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$217,328
Cost:
$9,277
- - - - - - $(-74,187) (-13,945) $291,515 13,945 -
-
kWh
-
-
kW-months/year
-
-
$
$(-74,187)
(-13,945)
MMBtu
$291,515
13,945
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$59,117
Cost:
$13,031
- - $56,356 13,712 $2,761 - - - - - -
-
kWh
$56,356
13,712
kW-months/year
$2,761
-
$
-
-
MMBtu
-
-
MMBtu
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,318
Cost:
$30,000
$13,316 245,686 $1,287 313 $715 - - - - - $13,316
245,686
kWh
$1,287
313
kW-months/year
$715
-
$
-
-
MMBtu
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,672
Cost:
$9,195
$9,015 166,329 $1,159 282 $498 - - - - - $9,015
166,329
kWh
$1,159
282
kW-months/year
$498
-
$
-
-
MMBtu
-
-
MMBtu
05: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$10,180
Cost:
-
$9,703 179,021 - - $477 - - - - - $9,703
179,021
kWh
-
-
kW-months/year
$477
-
$
-
-
MMBtu
-
-
MMBtu
06: 2.7423 REDUCE HEAT GAIN BY WINDOW TINTING Savings:
$4,732
Cost:
$16,800
$4,510 83,200 - - $222 - - - - - $4,510
83,200
kWh
-
-
kW-months/year
$222
-
$
-
-
MMBtu
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,072
Cost:
$1,706
$1,975 36,442 - - $97 - - - - - $1,975
36,442
kWh
-
-
kW-months/year
$97
-
$
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$319,419
Cost:
$80,009
$38,519 710,678 $58,802 14,307 $4,770 - $(-74,187) (-13,945) $291,515 13,945 $38,519
710,678
kWh
$58,802
14,307
kW-months/year
$4,770
-
$
$(-74,187)
(-13,945)
MMBtu
$291,515
13,945
MMBtu
TOTAL IMPLEMENTED Savings:
$22,924
Cost:
$10,901
$20,693 381,792 $1,159 282 $1,072 - - - - - $20,693
381,792
kWh
$1,159
282
kW-months/year
$1,072
-
$
-
-
MMBtu
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG Electricity Usage Electricity Demand Electricity Fees Natural Gas LPG