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IAC Assessment: UA0087
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IAC Assessment: UA0087
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IAC Center University of Alabama
Assessment Year 2012
Principal Product conveyor pullies
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $100,000,000-$500,000,000
# of Employees 346
Plant Area (Sq.Ft.) 276,000
Annual Production 365,000 Pieces
Production Hrs. Annual 4,743
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $307,402 4,074,000 kWh $0.08
Electricity Demand $1 12,188 kW-months/year $0.00
Electricity Fees $23,257 - $ -
Natural Gas $109,924 12,780 MMBtu $8.60
Other Gas $4,338 1 MMBtu $4,338.00
TOTAL ENERGY COSTS $444,922
RECOMMENDED SAVINGS* $40,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,545
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Gas Electricity Usage Natural Gas Other Gas
$ kWh $ MMBtu $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,153
Cost:
$960
$10,153 134,564 - - - - $10,153
134,564
kWh
-
-
MMBtu
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,463
Cost:
$2,000
$7,463 98,916 - - - - $7,463
98,916
kWh
-
-
MMBtu
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$2,286
Cost:
$1,843
$2,286 30,292 - - - - $2,286
30,292
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$10,082
Cost:
$1,700
$8,605 114,054 $1,419 165 $58 - $8,605
114,054
kWh
$1,419
165
MMBtu
$58
-
MMBtu
05: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$5,599
Cost:
$3,290
$5,599 74,203 - - - - $5,599
74,203
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,878
Cost:
$1,875
$2,878 38,138 - - - - $2,878
38,138
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,185
Cost:
$217
$2,185 28,962 - - - - $2,185
28,962
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$40,646
Cost:
$11,885
$39,169 519,129 $1,419 165 $58 - $39,169
519,129
kWh
$1,419
165
MMBtu
$58
-
MMBtu
TOTAL IMPLEMENTED Savings:
$17,545
Cost:
$3,700
$16,068 212,970 $1,419 165 $58 - $16,068
212,970
kWh
$1,419
165
MMBtu
$58
-
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Other Gas Electricity Usage Natural Gas Other Gas