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IAC Assessment: UA0090
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IAC Assessment: UA0090
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Aerospace fastners
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 109
Plant Area (Sq.Ft.) 58,000
Annual Production 12,000,000 Pieces
Production Hrs. Annual 5,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $153,091 2,305,800 kWh $0.07
Electricity Demand $53,560 6,141 kW-months/year $8.72
Electricity Fees $9,698 - $ -
Natural Gas $14,054 1,790 MMBtu $7.85
TOTAL ENERGY COSTS $244,465
RECOMMENDED SAVINGS* $52,931 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,816
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$11,862
Cost:
$26,757
$11,381 171,430 - - $481 - - - $11,381
171,430
kWh
-
-
kW-months/year
$481
-
$
-
-
MMBtu
02: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$6,021
Cost:
$2,488
$5,777 87,016 - - $244 - - - $5,777
87,016
kWh
-
-
kW-months/year
$244
-
$
-
-
MMBtu
03: 2.7442 KEEP DOORS AND WINDOWS SHUT WHEN NOT ON USE Savings:
$5,678
Cost:
$142
$5,448 82,060 - - $230 - - - $5,448
82,060
kWh
-
-
kW-months/year
$230
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$10,518
Cost:
$13,900
$6,805 102,504 $3,286 377 $427 - - - $6,805
102,504
kWh
$3,286
377
kW-months/year
$427
-
$
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,230
Cost:
$4,203
- - - - $240 - $5,990 763 -
-
kWh
-
-
kW-months/year
$240
-
$
$5,990
763
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,138
Cost:
$2,200
$1,545 23,267 $507 58 $86 - - - $1,545
23,267
kWh
$507
58
kW-months/year
$86
-
$
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,484
Cost:
$12,249
$7,648 115,200 $2,411 277 $425 - - - $7,648
115,200
kWh
$2,411
277
kW-months/year
$425
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$52,931
Cost:
$61,939
$38,604 581,477 $6,204 712 $2,133 - $5,990 763 $38,604
581,477
kWh
$6,204
712
kW-months/year
$2,133
-
$
$5,990
763
MMBtu
TOTAL IMPLEMENTED Savings:
$7,816
Cost:
$2,342
$6,993 105,327 $507 58 $316 - - - $6,993
105,327
kWh
$507
58
kW-months/year
$316
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas