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IAC Assessment: UA0093
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IAC Assessment: UA0093
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IAC Center University of Alabama
Assessment Year 2013
Principal Product Fabricated Metal Products
NAICS 332313 - Plate Work Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 208
Plant Area (Sq.Ft.) 125,000
Annual Production 19,756 Pieces
Production Hrs. Annual 6,240
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,096 2,670,648 kWh $0.06
Electricity Demand $28,391 9,024 kW-months/year $3.15
Electricity Fees $13,542 - $ -
LPG $44,482 2,518 MMBtu $17.67
TOTAL ENERGY COSTS $256,440
RECOMMENDED SAVINGS* $50,346 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,226
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,477
Cost:
$15,565
$8,019 128,158 - - $458 - - - - - $8,019
128,158
kWh
-
-
kW-months/year
$458
-
$
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,498
Cost:
$2,500
$2,840 45,390 $469 149 $189 - - - - - $2,840
45,390
kWh
$469
149
kW-months/year
$189
-
$
-
-
MMBtu
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,514
Cost:
$1,600
$3,816 60,987 $454 144 $244 - - - - - $3,816
60,987
kWh
$454
144
kW-months/year
$244
-
$
-
-
MMBtu
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,728
Cost:
-
- - - - - - $3,728 211 - - -
-
kWh
-
-
kW-months/year
-
-
$
$3,728
211
MMBtu
-
-
$
05: 2.1331 BURN A LESS EXPENSIVE GRADE OF FUEL Savings:
$30,129
Cost:
$6,665
- - - - - - - - $30,129 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$30,129
-
$
TOTAL RECOMMENDED Savings:
$50,346
Cost:
$26,330
$14,675 234,535 $923 293 $891 - $3,728 211 $30,129 - $14,675
234,535
kWh
$923
293
kW-months/year
$891
-
$
$3,728
211
MMBtu
$30,129
-
$
TOTAL IMPLEMENTED Savings:
$7,226
Cost:
$2,500
$2,840 45,390 $469 149 $189 - $3,728 211 - - $2,840
45,390
kWh
$469
149
kW-months/year
$189
-
$
$3,728
211
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees LPG One-time Revenue or Avoided Cost