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IAC Assessment: UA0096
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IAC Assessment: UA0096
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IAC Center University of Alabama
Assessment Year 2013
Principal Product Plastic Components
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 52
Plant Area (Sq.Ft.) 40,000
Annual Production 22,000,000 Pieces
Production Hrs. Annual 6,600
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $189,135 2,691,300 kWh $0.07
Electricity Demand $8,009 6,407 kW-months/year $1.25
Electricity Fees $10,500 - $ -
TOTAL ENERGY COSTS $213,844
RECOMMENDED SAVINGS* $33,636 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,064
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$13,079
Cost:
-
$12,470 177,433 - - $609 - $12,470
177,433
kWh
-
-
kW-months/year
$609
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$817
Cost:
$996
$779 11,090 - - $38 - $779
11,090
kWh
-
-
kW-months/year
$38
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,715
Cost:
$39,573
$11,739 167,033 $384 307 $592 - $11,739
167,033
kWh
$384
307
kW-months/year
$592
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,997
Cost:
$545
$1,904 27,087 - - $93 - $1,904
27,087
kWh
-
-
kW-months/year
$93
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,456
Cost:
$1,320
$3,295 46,882 - - $161 - $3,295
46,882
kWh
-
-
kW-months/year
$161
-
$
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$766
Cost:
$8
$730 14,230 - - $36 - $730
14,230
kWh
-
-
kW-months/year
$36
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$485
Cost:
$400
$437 6,213 $25 20 $23 - $437
6,213
kWh
$25
20
kW-months/year
$23
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$321
Cost:
$1,000
$292 4,159 $14 11 $15 - $292
4,159
kWh
$14
11
kW-months/year
$15
-
$
TOTAL RECOMMENDED Savings:
$33,636
Cost:
$43,842
$31,646 454,127 $423 338 $1,567 - $31,646
454,127
kWh
$423
338
kW-months/year
$1,567
-
$
TOTAL IMPLEMENTED Savings:
$32,064
Cost:
$42,434
$30,187 429,525 $384 307 $1,493 - $30,187
429,525
kWh
$384
307
kW-months/year
$1,493
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees