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IAC Assessment: UA0118
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IAC Assessment: UA0118
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IAC Center University of Alabama
Assessment Year 2014
Principal Product Gel Coat Bathware
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 207
Plant Area (Sq.Ft.) 250,000
Annual Production 136,000 Pieces
Production Hrs. Annual 4,350
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,908 2,354,249 kWh $0.10
Electricity Demand $5,342 1,102 kW-months/year $4.85
Electricity Fees $14,696 - $ -
Natural Gas $69,117 8,719 MMBtu $7.93
TOTAL ENERGY COSTS $467,075
RECOMMENDED SAVINGS* $229,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $92,577
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
01: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$64,943
Cost:
$3,600
$59,644 582,229 $1,629 336 $3,670 - - - - - $59,644
582,229
kWh
$1,629
336
kW-months/year
$3,670
-
$
-
-
MMBtu
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$57,584
Cost:
$9,695
$51,082 498,649 $3,248 670 $3,254 - - - - - $51,082
498,649
kWh
$3,248
670
kW-months/year
$3,254
-
$
-
-
MMBtu
-
-
lb
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$13,870
Cost:
$100
$11,918 116,339 $1,168 241 $784 - - - - - $11,918
116,339
kWh
$1,168
241
kW-months/year
$784
-
$
-
-
MMBtu
-
-
lb
04: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$56,812
Cost:
-
- - - - - - - - $56,812 4,800,000 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$56,812
4,800,000
lb
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$24,871
Cost:
$70,925
$20,338 198,534 $3,127 654 $1,406 - - - - - $20,338
198,534
kWh
$3,127
654
kW-months/year
$1,406
-
$
-
-
MMBtu
-
-
lb
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,122
Cost:
$8,800
$9,550 93,224 - - $572 - - - - - $9,550
93,224
kWh
-
-
kW-months/year
$572
-
$
-
-
MMBtu
-
-
lb
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,430
Cost:
$528
$586 5,717 - - $35 - $809 102 - - $586
5,717
kWh
-
-
kW-months/year
$35
-
$
$809
102
MMBtu
-
-
lb
TOTAL RECOMMENDED Savings:
$229,632
Cost:
$93,648
$153,118 1,494,692 $9,172 1,901 $9,721 - $809 102 $56,812 4,800,000 $153,118
1,494,692
kWh
$9,172
1,901
kW-months/year
$9,721
-
$
$809
102
MMBtu
$56,812
4,800,000
lb
TOTAL IMPLEMENTED Savings:
$92,577
Cost:
$89,420
$80,970 790,407 $6,375 1,324 $5,232 - - - - - $80,970
790,407
kWh
$6,375
1,324
kW-months/year
$5,232
-
$
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz)