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IAC Assessment: UA0127
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IAC Assessment: UA0127
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IAC Center University of Alabama
Assessment Year 2014
Principal Product hardwood flooring
NAICS 321918 - Other Millwork (including Flooring)
SIC 2426 - Hardwood Dimension & Flooring Mills
Sales $10,000,000-$50,000,000
# of Employees 102
Plant Area (Sq.Ft.) 100,000
Annual Production 9,300 Thousand Feet
Production Hrs. Annual 5,145
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $340,755 4,684,781 kWh $0.07
Wood $109,960 67,049 MMBtu $1.64
TOTAL ENERGY COSTS $450,715
RECOMMENDED SAVINGS* $46,944 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,708
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Wood Electricity Usage Electricity Fees Wood
$ kWh $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,119
Cost:
$9,967
$8,241 113,291 $(-122) - - - $8,241
113,291
kWh
$(-122)
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,739
Cost:
$6,195
$6,841 94,041 $(-102) - - - $6,841
94,041
kWh
$(-102)
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,280
Cost:
$1,500
$1,299 17,853 $(-19) - - - $1,299
17,853
kWh
$(-19)
-
$
-
-
MMBtu
04: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$11,493
Cost:
-
- - $11,493 - - - -
-
kWh
$11,493
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,037
Cost:
$28,162
$8,158 112,163 $(-121) - - - $8,158
112,163
kWh
$(-121)
-
$
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,431
Cost:
$95
$1,453 19,973 $(-22) - - - $1,453
19,973
kWh
$(-22)
-
$
-
-
MMBtu
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$156
Cost:
$116
$158 2,166 $(-2) - - - $158
2,166
kWh
$(-2)
-
$
-
-
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,469
Cost:
$40,000
- - - - $9,469 5,774 -
-
kWh
-
-
$
$9,469
5,774
MMBtu
09: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$220
Cost:
$790
- - - - $220 134 -
-
kWh
-
-
$
$220
134
MMBtu
TOTAL RECOMMENDED Savings:
$46,944
Cost:
$86,825
$26,150 359,487 $11,105 - $9,689 5,908 $26,150
359,487
kWh
$11,105
-
$
$9,689
5,908
MMBtu
TOTAL IMPLEMENTED Savings:
$17,708
Cost:
$48,485
$8,140 111,894 $(-121) - $9,689 5,908 $8,140
111,894
kWh
$(-121)
-
$
$9,689
5,908
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Wood Electricity Usage Electricity Fees Wood