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IAC Assessment: UA0129
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IAC Assessment: UA0129
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IAC Center University of Alabama
Assessment Year 2014
Principal Product Cabinet
NAICS 337110 - Wood Kitchen Cabinet and Countertop Manufacturing
SIC 2434 - Wood Kitchen Cabinets
Sales $10,000,000-$50,000,000
# of Employees 900
Plant Area (Sq.Ft.) 1,400,000
Annual Production 325,027 Pieces
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,615,629 22,128,480 kWh $0.07
Electricity Demand $478,353 81,077 kW-months/year $5.90
Wood $878,409 501,948 MMBtu $1.75
TOTAL ENERGY COSTS $2,972,391
RECOMMENDED SAVINGS* $229,775 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,978
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Wood Electricity Usage Electricity Demand Wood
$ kWh $ kW-months/year $ MMBtu
01: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$72,413
Cost:
$8,000
$83,144 1,138,800 - - $(-10,731) (-6,132) $83,144
1,138,800
kWh
-
-
kW-months/year
$(-10,731)
(-6,132)
MMBtu
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$34,652
Cost:
$100
- - - - $34,652 19,801 -
-
kWh
-
-
kW-months/year
$34,652
19,801
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,794
Cost:
$38,871
$15,611 213,821 $6,183 1,048 - - $15,611
213,821
kWh
$6,183
1,048
kW-months/year
-
-
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$263
Cost:
$331
- - - - $263 150 -
-
kWh
-
-
kW-months/year
$263
150
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$44,851
Cost:
$100
$37,005 506,848 $7,846 1,330 - - $37,005
506,848
kWh
$7,846
1,330
kW-months/year
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$35,918
Cost:
$45,024
$29,298 401,290 $6,620 1,122 - - $29,298
401,290
kWh
$6,620
1,122
kW-months/year
-
-
MMBtu
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$15,672
Cost:
$5,250
$15,672 214,656 - - - - $15,672
214,656
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,212
Cost:
$7,095
$3,596 49,261 $616 104 - - $3,596
49,261
kWh
$616
104
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$229,775
Cost:
$104,771
$184,326 2,524,676 $21,265 3,604 $24,184 13,819 $184,326
2,524,676
kWh
$21,265
3,604
kW-months/year
$24,184
13,819
MMBtu
TOTAL IMPLEMENTED Savings:
$83,978
Cost:
$7,626
$40,601 556,109 $8,462 1,434 $34,915 19,951 $40,601
556,109
kWh
$8,462
1,434
kW-months/year
$34,915
19,951
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Wood Electricity Usage Electricity Demand Wood