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IAC Assessment: UA0139
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IAC Assessment: UA0139
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IAC Center University of Alabama
Assessment Year 2015
Principal Product Cedar Oil
NAICS 321999 - All Other Miscellaneous Wood Product Manufacturing
SIC 2499 - Wood Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 41
Plant Area (Sq.Ft.) 150,000
Annual Production 440,920 Pounds
Production Hrs. Annual 8,064
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $275,467 4,258,522 kWh $0.06
Electricity Demand $152,659 15,790 kW-months/year $9.67
Electricity Fees $19,554 - $ -
Wood $175,000 113,100 MMBtu $1.55
TOTAL ENERGY COSTS $622,680
RECOMMENDED SAVINGS* $187,709 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,671
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Wood Electricity Usage Electricity Demand Electricity Fees Wood
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.3321 USE STEAM PRESSURE REDUCTION TO GENERATE POWER Savings:
$63,096
Cost:
$121,500
$70,424 1,088,640 $15,662 1,620 $3,306 - $(-26,296) (-16,965) $70,424
1,088,640
kWh
$15,662
1,620
kW-months/year
$3,306
-
$
$(-26,296)
(-16,965)
MMBtu
02: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$45,863
Cost:
$7,500
- - - - - - $45,863 29,589 -
-
kWh
-
-
kW-months/year
-
-
$
$45,863
29,589
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$43,191
Cost:
$40,000
- - - - - - $43,191 27,865 -
-
kWh
-
-
kW-months/year
-
-
$
$43,191
27,865
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$23,276
Cost:
$3,627
- - - - - - $23,276 15,017 -
-
kWh
-
-
kW-months/year
-
-
$
$23,276
15,017
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,428
Cost:
$2,268
$5,227 80,794 - - $201 - - - $5,227
80,794
kWh
-
-
kW-months/year
$201
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,395
Cost:
$800
$2,666 41,206 $1,566 162 $163 - - - $2,666
41,206
kWh
$1,566
162
kW-months/year
$163
-
$
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,460
Cost:
$2,995
$1,557 24,073 $812 84 $91 - - - $1,557
24,073
kWh
$812
84
kW-months/year
$91
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$187,709
Cost:
$178,690
$79,874 1,234,713 $18,040 1,866 $3,761 - $86,034 55,506 $79,874
1,234,713
kWh
$18,040
1,866
kW-months/year
$3,761
-
$
$86,034
55,506
MMBtu
TOTAL IMPLEMENTED Savings:
$27,671
Cost:
$4,427
$2,666 41,206 $1,566 162 $163 - $23,276 15,017 $2,666
41,206
kWh
$1,566
162
kW-months/year
$163
-
$
$23,276
15,017
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Wood Electricity Usage Electricity Demand Electricity Fees Wood