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IAC Assessment: UA0140
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IAC Assessment: UA0140
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IAC Center University of Alabama
Assessment Year 2015
Principal Product Valves and Fittings
NAICS 332919 - Other Metal Valve and Pipe Fitting Manufacturing
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 500,000
Annual Production 28,000 Tons
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,127,795 33,340,704 kWh $0.06
Electricity Demand $0 16,480 kW-months/year $0.00
Electricity Fees $(-211,194) - $ -
Natural Gas $267,629 46,524 MMBtu $5.75
TOTAL ENERGY COSTS $2,184,230
RECOMMENDED SAVINGS* $286,813 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,351
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$88,066
Cost:
$277,510
$98,321 1,540,597 $(-10,255) - - - $98,321
1,540,597
kWh
$(-10,255)
-
$
-
-
MMBtu
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$105,613
Cost:
$6,000
$155,312 2,433,600 $(-16,199) - $(-33,500) (-5,826) $155,312
2,433,600
kWh
$(-16,199)
-
$
$(-33,500)
(-5,826)
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$20,787
Cost:
$1,522
$23,207 363,638 $(-2,420) - - - $23,207
363,638
kWh
$(-2,420)
-
$
-
-
MMBtu
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$54,259
Cost:
$61,169
$60,577 949,191 $(-6,318) - - - $60,577
949,191
kWh
$(-6,318)
-
$
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,564
Cost:
$1,260
$11,794 184,802 $(-1,230) - - - $11,794
184,802
kWh
$(-1,230)
-
$
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,524
Cost:
$10,992
$8,400 131,615 $(-876) - - - $8,400
131,615
kWh
$(-876)
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$286,813
Cost:
$358,453
$357,611 5,603,443 $(-37,298) - $(-33,500) (-5,826) $357,611
5,603,443
kWh
$(-37,298)
-
$
$(-33,500)
(-5,826)
MMBtu
TOTAL IMPLEMENTED Savings:
$31,351
Cost:
$2,782
$35,001 548,440 $(-3,650) - - - $35,001
548,440
kWh
$(-3,650)
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas