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IAC Assessment: UA0144
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IAC Assessment: UA0144
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IAC Center University of Alabama
Assessment Year 2015
Principal Product Small Car Parts
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 164
Plant Area (Sq.Ft.) 125,000
Annual Production 6,300 Tons
Production Hrs. Annual 4,500
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $861,299 13,505,382 kWh $0.06
TOTAL ENERGY COSTS $861,299
RECOMMENDED SAVINGS* $66,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,719
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$9,060
Cost:
$800
$9,131 143,183 $(-71) - - - $9,131
143,183
kWh
$(-71)
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,659
Cost:
$2,995
$6,711 105,238 $(-52) - - - $6,711
105,238
kWh
$(-52)
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,698
Cost:
$5,781
$4,735 74,250 $(-37) - - - $4,735
74,250
kWh
$(-37)
-
$
-
-
MMBtu
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$46,229
Cost:
$200,000
$62,170 974,912 $(-485) - $(-15,456) (-2,688) $62,170
974,912
kWh
$(-485)
-
$
$(-15,456)
(-2,688)
MMBtu
TOTAL RECOMMENDED Savings:
$66,646
Cost:
$209,576
$82,747 1,297,583 $(-645) - $(-15,456) (-2,688) $82,747
1,297,583
kWh
$(-645)
-
$
$(-15,456)
(-2,688)
MMBtu
TOTAL IMPLEMENTED Savings:
$15,719
Cost:
$3,795
$15,842 248,421 $(-123) - - - $15,842
248,421
kWh
$(-123)
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas