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IAC Assessment: UA0146
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IAC Assessment: UA0146
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IAC Center University of Alabama
Assessment Year 2015
Principal Product Steel Coatings
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 69
Plant Area (Sq.Ft.) 205,000
Annual Production 174,807 Pieces
Production Hrs. Annual 6,120
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $994,428 27,109,600 kWh $0.04
Electricity Demand $450,876 58,736 kW-months/year $7.68
Electricity Fees $568,090 - $ -
Natural Gas $1,318,123 283,867 MMBtu $4.64
TOTAL ENERGY COSTS $3,331,517
RECOMMENDED SAVINGS* $101,388 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,336
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2524 AVOID COOLING OF PROCESS STREAMS OR MATERIALS THAT MUST SUBSEQUENTLY BE HEATED Savings:
$47,379
Cost:
$42,596
- - - - - - $47,379 10,211 -
-
kWh
-
-
kW-months/year
-
-
$
$47,379
10,211
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$15,612
Cost:
$800
$9,058 246,949 $2,994 390 $3,560 - - - $9,058
246,949
kWh
$2,994
390
kW-months/year
$3,560
-
$
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,141
Cost:
$27,750
$9,072 247,335 $1,504 196 $3,565 - - - $9,072
247,335
kWh
$1,504
196
kW-months/year
$3,565
-
$
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,985
Cost:
$2,995
$3,558 96,989 $1,029 134 $1,398 - - - $3,558
96,989
kWh
$1,029
134
kW-months/year
$1,398
-
$
-
-
MMBtu
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,170
Cost:
$20,711
$6,686 182,282 $3,486 454 $3,998 - - - $6,686
182,282
kWh
$3,486
454
kW-months/year
$3,998
-
$
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,518
Cost:
$1,802
$1,090 29,720 - - $428 - - - $1,090
29,720
kWh
-
-
kW-months/year
$428
-
$
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,583
Cost:
$80
$1,854 50,537 - - $729 - - - $1,854
50,537
kWh
-
-
kW-months/year
$729
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$101,388
Cost:
$96,734
$31,318 853,812 $9,013 1,174 $13,678 - $47,379 10,211 $31,318
853,812
kWh
$9,013
1,174
kW-months/year
$13,678
-
$
$47,379
10,211
MMBtu
TOTAL IMPLEMENTED Savings:
$32,336
Cost:
$28,630
$19,984 544,821 $4,498 586 $7,854 - - - $19,984
544,821
kWh
$4,498
586
kW-months/year
$7,854
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas