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IAC Assessment: UA0147
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IAC Assessment: UA0147
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IAC Center University of Alabama
Assessment Year 2015
Principal Product Automotive Wiring
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3647 - Vehicular Lighting Equipment
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 125,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 6,000
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $89,658 1,219,800 kWh $0.07
Electricity Fees $28,982 - $ -
Natural Gas $5,183 667 MMBtu $7.77
LPG $1,857 97 MMBtu $19.14
TOTAL ENERGY COSTS $125,680
RECOMMENDED SAVINGS* $48,782 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,284
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,366
Cost:
$72,811
$31,267 425,408 $10,099 - - - $31,267
425,408
kWh
$10,099
-
$
-
-
MMBtu
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,680
Cost:
$1,096
$1,270 17,280 $410 - - - $1,270
17,280
kWh
$410
-
$
-
-
MMBtu
03: 2.7134 USE PHOTOCELL CONTROLS Savings:
$46
Cost:
$117
$35 474 $11 - - - $35
474
kWh
$11
-
$
-
-
MMBtu
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,593
Cost:
$1,875
$2,716 36,946 $877 - - - $2,716
36,946
kWh
$877
-
$
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$960
Cost:
$1,930
$726 9,880 $234 - - - $726
9,880
kWh
$234
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$320
Cost:
$100
$242 3,297 $78 - - - $242
3,297
kWh
$78
-
$
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$539
Cost:
$2,535
- - - - $539 69 -
-
kWh
-
-
$
$539
69
MMBtu
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$278
Cost:
$225
$210 2,857 $68 - - - $210
2,857
kWh
$68
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$48,782
Cost:
$80,689
$36,466 496,142 $11,777 - $539 69 $36,466
496,142
kWh
$11,777
-
$
$539
69
MMBtu
TOTAL IMPLEMENTED Savings:
$1,284
Cost:
$2,272
$971 13,211 $313 - - - $971
13,211
kWh
$313
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas