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IAC Assessment: UA0152
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IAC Assessment: UA0152
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IAC Center University of Alabama
Assessment Year 2015
Principal Product ceramic tile
NAICS 327120 - Clay Building Material and Refractories Manufacturing
SIC 3253 - Ceramic Wall And Floor Tile
Sales $100,000,000-$500,000,000
# of Employees 210
Plant Area (Sq.Ft.) 535,000
Annual Production 60,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,410,656 34,809,355 kWh $0.04
Electricity Demand $825,366 63,840 kW-months/year $12.93
Electricity Fees $(-11,900) - $ -
Natural Gas $2,976,762 691,451 MMBtu $4.31
TOTAL ENERGY COSTS $5,200,884
RECOMMENDED SAVINGS* $335,511 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,656
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$276,882
Cost:
$132,605
$81,397 2,008,318 $35,568 2,751 $(-749) - $160,666 - $81,397
2,008,318
kWh
$35,568
2,751
kW-months/year
$(-749)
-
$
$160,666
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,325
Cost:
$905
$1,334 32,906 - - $(-9) - - - $1,334
32,906
kWh
-
-
kW-months/year
$(-9)
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$23,331
Cost:
$3,245
$16,215 400,074 $7,266 562 $(-150) - - - $16,215
400,074
kWh
$7,266
562
kW-months/year
$(-150)
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$23,335
Cost:
$800
$15,914 392,642 $7,571 586 $(-150) - - - $15,914
392,642
kWh
$7,571
586
kW-months/year
$(-150)
-
$
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,638
Cost:
$4,800
$10,707 264,169 - - $(-69) - - - $10,707
264,169
kWh
-
-
kW-months/year
$(-69)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$335,511
Cost:
$142,355
$125,567 3,098,109 $50,405 3,899 $(-1,127) - $160,666 - $125,567
3,098,109
kWh
$50,405
3,899
kW-months/year
$(-1,127)
-
$
$160,666
-
$
TOTAL IMPLEMENTED Savings:
$24,656
Cost:
$4,150
$17,549 432,980 $7,266 562 $(-159) - - - $17,549
432,980
kWh
$7,266
562
kW-months/year
$(-159)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost