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IAC Assessment: UA0155
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IAC Assessment: UA0155
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IAC Center University of Alabama
Assessment Year 2016
Principal Product Plastic Fuel Tanks
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 71
Plant Area (Sq.Ft.) 216,000
Annual Production 339,843 Pieces
Production Hrs. Annual 6,300
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $274,013 6,697,620 kWh $0.04
Electricity Demand $43,426 9,450 kW-months/year $4.60
Electricity Fees $116,493 - $ -
TOTAL ENERGY COSTS $433,932
RECOMMENDED SAVINGS* $136,079 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$61,044
Cost:
$120
$49,012 1,198,049 - - $12,032 - $49,012
1,198,049
kWh
-
-
kW-months/year
$12,032
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$19,730
Cost:
$50,000
$14,694 359,188 $1,147 250 $3,889 - $14,694
359,188
kWh
$1,147
250
kW-months/year
$3,889
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$24,633
Cost:
$100
$15,119 369,578 $4,757 926 $4,757 - $15,119
369,578
kWh
$4,757
926
kW-months/year
$4,757
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,924
Cost:
$2,995
$2,436 59,550 $397 86 $91 - $2,436
59,550
kWh
$397
86
kW-months/year
$91
-
$
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,574
Cost:
-
$7,687 187,901 - - $1,887 - $7,687
187,901
kWh
-
-
kW-months/year
$1,887
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,826
Cost:
$2,520
$3,051 74,576 $1,627 354 $1,148 - $3,051
74,576
kWh
$1,627
354
kW-months/year
$1,148
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,261
Cost:
$5,208
$4,801 117,346 $1,029 224 $1,431 - $4,801
117,346
kWh
$1,029
224
kW-months/year
$1,431
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,480
Cost:
$15,842
$2,963 72,433 $634 138 $883 - $2,963
72,433
kWh
$634
138
kW-months/year
$883
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$607
Cost:
$582
$487 11,906 - - $120 - $487
11,906
kWh
-
-
kW-months/year
$120
-
$
TOTAL RECOMMENDED Savings:
$136,079
Cost:
$77,367
$100,250 2,450,527 $9,591 1,978 $26,238 - $100,250
2,450,527
kWh
$9,591
1,978
kW-months/year
$26,238
-
$
TOTAL IMPLEMENTED Savings:
$40,033
Cost:
$2,620
$25,857 632,055 $6,384 1,280 $7,792 - $25,857
632,055
kWh
$6,384
1,280
kW-months/year
$7,792
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees