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IAC Assessment: UA0162
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IAC Assessment: UA0162
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IAC Center University of Alabama
Assessment Year 2016
Principal Product Dump Truck Bodies
NAICS 336211 - Motor Vehicle Body Manufacturing
SIC 3713 - Truck And Bus Bodies
Sales $50,000,000-$100,000,000
# of Employees 215
Plant Area (Sq.Ft.) 165,000
Annual Production 2,680 Pieces
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,436 2,186,996 kWh $0.09
Electricity Demand $13,964 7,403 kW-months/year $1.89
Electricity Fees $18,471 - $ -
Natural Gas $68,548 6,522 MMBtu $10.51
TOTAL ENERGY COSTS $299,419
RECOMMENDED SAVINGS* $77,787 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,682
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$18,939
Cost:
$26,379
- - - - - - $18,939 1,802 -
-
kWh
-
-
kW-months/year
-
-
$
$18,939
1,802
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,919
Cost:
$6,004
- - - - - - $4,919 468 -
-
kWh
-
-
kW-months/year
-
-
$
$4,919
468
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$19,851
Cost:
$52,188
$18,624 205,265 $775 411 $452 - - - $18,624
205,265
kWh
$775
411
kW-months/year
$452
-
$
-
-
MMBtu
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,195
Cost:
$498
$1,168 12,877 - - $27 - - - $1,168
12,877
kWh
-
-
kW-months/year
$27
-
$
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$689
Cost:
$720
$643 7,090 $30 16 $16 - - - $643
7,090
kWh
$30
16
kW-months/year
$16
-
$
-
-
MMBtu
06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$13,905
Cost:
$14,748
$13,094 144,321 $494 262 $317 - - - $13,094
144,321
kWh
$494
262
kW-months/year
$317
-
$
-
-
MMBtu
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,491
Cost:
$3,500
$7,992 88,091 $306 162 $193 - - - $7,992
88,091
kWh
$306
162
kW-months/year
$193
-
$
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,421
Cost:
$2,995
$6,075 66,959 $200 106 $146 - - - $6,075
66,959
kWh
$200
106
kW-months/year
$146
-
$
-
-
MMBtu
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,377
Cost:
$300
$3,153 34,746 $147 78 $77 - - - $3,153
34,746
kWh
$147
78
kW-months/year
$77
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$77,787
Cost:
$107,332
$50,749 559,349 $1,952 1,035 $1,228 - $23,858 2,270 $50,749
559,349
kWh
$1,952
1,035
kW-months/year
$1,228
-
$
$23,858
2,270
MMBtu
TOTAL IMPLEMENTED Savings:
$11,682
Cost:
$4,513
$11,039 121,672 $377 200 $266 - - - $11,039
121,672
kWh
$377
200
kW-months/year
$266
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas