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IAC Assessment: UA0167
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IAC Assessment: UA0167
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IAC Center University of Alabama
Assessment Year 2016
Principal Product Folded Paperboard
NAICS 322212 - Folding Paperboard Box Manufacturing
SIC 2657 - Folding Paperboard Boxes
Sales $10,000,000-$50,000,000
# of Employees 171
Plant Area (Sq.Ft.) 317,000
Annual Production 650,000,000 Units
Production Hrs. Annual 6,240
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $262,883 3,844,980 kWh $0.07
Electricity Demand $83,817 17,592 kW-months/year $4.76
Electricity Fees $63,188 - $ -
Natural Gas $43,351 23,671 MMBtu $1.83
TOTAL ENERGY COSTS $453,239
RECOMMENDED SAVINGS* $77,527 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,195
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$37,832
Cost:
$3,743
$36,304 530,991 - - $1,528 - - - $36,304
530,991
kWh
-
-
kW-months/year
$1,528
-
$
-
-
MMBtu
02: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$10,023
Cost:
$38,992
$7,728 113,039 $1,891 397 $404 - - - $7,728
113,039
kWh
$1,891
397
kW-months/year
$404
-
$
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,195
Cost:
$35,575
$13,645 199,575 $1,896 398 $654 - - - $13,645
199,575
kWh
$1,896
398
kW-months/year
$654
-
$
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,865
Cost:
$264
$2,749 40,207 - - $116 - - - $2,749
40,207
kWh
-
-
kW-months/year
$116
-
$
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,025
Cost:
$4,765
$4,307 63,002 $515 108 $203 - - - $4,307
63,002
kWh
$515
108
kW-months/year
$203
-
$
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,424
Cost:
$250
$2,886 42,216 $400 84 $138 - - - $2,886
42,216
kWh
$400
84
kW-months/year
$138
-
$
-
-
MMBtu
07: 2.4323 USE OPTIMUM SIZE AND CAPACITY EQUIPMENT Savings:
$1,125
Cost:
$4,435
$1,013 14,810 $67 14 $45 - - - $1,013
14,810
kWh
$67
14
kW-months/year
$45
-
$
-
-
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$575
Cost:
$2,874
- - - - - - $575 314 -
-
kWh
-
-
kW-months/year
-
-
$
$575
314
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$463
Cost:
$150
$358 5,234 $86 18 $19 - - - $358
5,234
kWh
$86
18
kW-months/year
$19
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$77,527
Cost:
$91,048
$68,990 1,009,074 $4,855 1,019 $3,107 - $575 314 $68,990
1,009,074
kWh
$4,855
1,019
kW-months/year
$3,107
-
$
$575
314
MMBtu
TOTAL IMPLEMENTED Savings:
$16,195
Cost:
$35,575
$13,645 199,575 $1,896 398 $654 - - - $13,645
199,575
kWh
$1,896
398
kW-months/year
$654
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas