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IAC Assessment: UA0168
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IAC Assessment: UA0168
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IAC Center University of Alabama
Assessment Year 2016
Principal Product Automotive parts
NAICS 336320 - Motor Vehicle Electrical and Electronic Equipment Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 400
Plant Area (Sq.Ft.) 230,000
Annual Production 800,000 Units
Production Hrs. Annual 8,400
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $655,886 8,918,939 kWh $0.07
Electricity Fees $49,010 - $ -
Natural Gas $154,584 16,936 MMBtu $9.13
TOTAL ENERGY COSTS $859,480
RECOMMENDED SAVINGS* $80,762 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,327
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,902
Cost:
$2,000
$5,592 76,044 $310 - - - $5,592
76,044
kWh
$310
-
$
-
-
MMBtu
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$17,793
Cost:
$6,200
$16,858 229,238 $935 - - - $16,858
229,238
kWh
$935
-
$
-
-
MMBtu
03: 2.7228 AVOID INTRODUCING HOT, HUMID, OR DIRTY AIR INTO HVAC SYSTEM Savings:
$7,730
Cost:
$6,000
$7,324 99,587 $406 - - - $7,324
99,587
kWh
$406
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$20,058
Cost:
$79,271
$19,004 258,420 $1,054 - - - $19,004
258,420
kWh
$1,054
-
$
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,037
Cost:
$250
$5,720 77,782 $317 - - - $5,720
77,782
kWh
$317
-
$
-
-
MMBtu
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,425
Cost:
$4,765
$8,930 121,431 $495 - - - $8,930
121,431
kWh
$495
-
$
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$13,817
Cost:
$30,000
- - - - $13,817 1,513 -
-
kWh
-
-
$
$13,817
1,513
MMBtu
TOTAL RECOMMENDED Savings:
$80,762
Cost:
$128,486
$63,428 862,502 $3,517 - $13,817 1,513 $63,428
862,502
kWh
$3,517
-
$
$13,817
1,513
MMBtu
TOTAL IMPLEMENTED Savings:
$15,327
Cost:
$6,765
$14,522 197,475 $805 - - - $14,522
197,475
kWh
$805
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas