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IAC Assessment: UA0176
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IAC Assessment: UA0176
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IAC Center University of Alabama
Assessment Year 2017
Principal Product Residential door assemblies
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 360,000
Annual Production 875,000 Units
Production Hrs. Annual 2,475
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $167,073 2,631,550 kWh $0.06
Electricity Demand $11,964 2,524 kW-months/year $4.74
Electricity Fees $70,500 - $ -
Natural Gas $3,786 254 MMBtu $14.91
TOTAL ENERGY COSTS $253,323
RECOMMENDED SAVINGS* $86,638 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,414
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$29,064
Cost:
$1,800
$28,182 443,888 - - $882 - - - $28,182
443,888
kWh
-
-
kW-months/year
$882
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,077
Cost:
$16,027
$8,802 138,647 - - $275 - - - $8,802
138,647
kWh
-
-
kW-months/year
$275
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,883
Cost:
$34,772
$7,036 110,816 $2,547 537 $300 - - - $7,036
110,816
kWh
$2,547
537
kW-months/year
$300
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,678
Cost:
$38,382
$21,020 331,082 - - $658 - - - $21,020
331,082
kWh
-
-
kW-months/year
$658
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,273
Cost:
$2,645
$6,570 103,487 $2,422 511 $281 - - - $6,570
103,487
kWh
$2,422
511
kW-months/year
$281
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,859
Cost:
$400
$3,562 56,096 $2,119 447 $178 - - - $3,562
56,096
kWh
$2,119
447
kW-months/year
$178
-
$
-
-
$
07: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$1,804
Cost:
-
- - - - $55 - $1,749 - -
-
kWh
-
-
kW-months/year
$55
-
$
$1,749
-
$
TOTAL RECOMMENDED Savings:
$86,638
Cost:
$94,026
$75,172 1,184,016 $7,088 1,495 $2,629 - $1,749 - $75,172
1,184,016
kWh
$7,088
1,495
kW-months/year
$2,629
-
$
$1,749
-
$
TOTAL IMPLEMENTED Savings:
$47,414
Cost:
$20,472
$43,554 686,022 $2,422 511 $1,438 - - - $43,554
686,022
kWh
$2,422
511
kW-months/year
$1,438
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Electricity Usage Electricity Demand Electricity Fees Administrative Changes