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IAC Assessment: UA0195
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IAC Assessment: UA0195
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IAC Center University of Alabama
Assessment Year 2018
Principal Product processed chicken
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales >$500,000,000
# of Employees 370
Plant Area (Sq.Ft.) 181,000
Annual Production 104,000,000 Units
Production Hrs. Annual 6,240
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,330,579 23,717,882 kWh $0.06
Electricity Demand $284,243 49,011 kW-months/year $5.80
Electricity Fees $51,327 - $ -
Natural Gas $594,443 71,926 MMBtu $8.26
TOTAL ENERGY COSTS $3,624,977
RECOMMENDED SAVINGS* $255,493 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,494
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$186,843
Cost:
$100,000
- - - - - - $186,843 22,620 -
-
kWh
-
-
kW-months/year
-
-
$
$186,843
22,620
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,429
Cost:
$11,536
$21,948 391,235 $2,697 465 $784 - - - $21,948
391,235
kWh
$2,697
465
kW-months/year
$784
-
$
-
-
MMBtu
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$18,189
Cost:
$19,100
$17,412 310,380 $216 37 $561 - - - $17,412
310,380
kWh
$216
37
kW-months/year
$561
-
$
-
-
MMBtu
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,476
Cost:
$500
$4,995 89,029 $1,281 221 $200 - - - $4,995
89,029
kWh
$1,281
221
kW-months/year
$200
-
$
-
-
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,589
Cost:
$2,465
$2,182 38,903 $327 56 $80 - - - $2,182
38,903
kWh
$327
56
kW-months/year
$80
-
$
-
-
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,967
Cost:
$70,000
- - - - - - $15,967 1,933 -
-
kWh
-
-
kW-months/year
-
-
$
$15,967
1,933
MMBtu
TOTAL RECOMMENDED Savings:
$255,493
Cost:
$203,601
$46,537 829,547 $4,521 779 $1,625 - $202,810 24,553 $46,537
829,547
kWh
$4,521
779
kW-months/year
$1,625
-
$
$202,810
24,553
MMBtu
TOTAL IMPLEMENTED Savings:
$34,494
Cost:
$14,501
$29,125 519,167 $4,305 742 $1,064 - - - $29,125
519,167
kWh
$4,305
742
kW-months/year
$1,064
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas