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IAC Assessment: UA0206
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IAC Assessment: UA0206
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IAC Center University of Alabama
Assessment Year 2019
Principal Product Metal Filter Cleaning
NAICS 332999 - All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 42
Plant Area (Sq.Ft.) 50,000
Annual Production 350,000 Units
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,120 1,802,340 kWh $0.07
Electricity Fees $7,478 - $ -
Natural Gas $265,645 31,650 MMBtu $8.39
TOTAL ENERGY COSTS $402,243
RECOMMENDED SAVINGS* $94,631 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,609
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,997
Cost:
$12,406
$16,068 224,272 $929 - - - $16,068
224,272
kWh
$929
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,544
Cost:
$1,372
$1,460 20,380 $84 - - - $1,460
20,380
kWh
$84
-
$
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,768
Cost:
$500
$2,617 36,532 $151 - - - $2,617
36,532
kWh
$151
-
$
-
-
MMBtu
04: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$66,257
Cost:
$100,000
- - - - $66,257 7,897 -
-
kWh
-
-
$
$66,257
7,897
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,065
Cost:
$8,101
$5,069 70,755 $293 - $1,703 203 $5,069
70,755
kWh
$293
-
$
$1,703
203
MMBtu
TOTAL RECOMMENDED Savings:
$94,631
Cost:
$122,379
$25,214 351,939 $1,457 - $67,960 8,100 $25,214
351,939
kWh
$1,457
-
$
$67,960
8,100
MMBtu
TOTAL IMPLEMENTED Savings:
$8,609
Cost:
$9,473
$6,529 91,135 $377 - $1,703 203 $6,529
91,135
kWh
$377
-
$
$1,703
203
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas