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IAC Assessment: UA0213
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IAC Assessment: UA0213
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IAC Center University of Alabama
Assessment Year 2019
Principal Product Resilient Floor Covering
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3996 - Hard Surface Floor Coverings, Nec
Sales $50,000,000-$100,000,000
# of Employees 125
Plant Area (Sq.Ft.) 185,000
Annual Production 100,000,000 Units
Production Hrs. Annual 7,500
Location (State) MS
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $895,386 17,294,508 kWh $0.05
Electricity Demand $190,735 40,341 kW-months/year $4.73
Electricity Fees $209,645 - $ -
Natural Gas $208,543 52,862 MMBtu $3.95
TOTAL ENERGY COSTS $1,504,309
RECOMMENDED SAVINGS* $76,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,647
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$22,484
Cost:
$31,859
$16,685 322,288 $2,162 457 $3,637 - - - $16,685
322,288
kWh
$2,162
457
kW-months/year
$3,637
-
$
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,647
Cost:
$100
$6,316 121,997 $932 197 $1,399 - - - $6,316
121,997
kWh
$932
197
kW-months/year
$1,399
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,098
Cost:
$4,895
$12,444 240,368 $1,050 222 $2,604 - - - $12,444
240,368
kWh
$1,050
222
kW-months/year
$2,604
-
$
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$7,549
Cost:
$1,294
$4,658 89,986 $1,670 353 $1,221 - - - $4,658
89,986
kWh
$1,670
353
kW-months/year
$1,221
-
$
-
-
MMBtu
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$6,067
Cost:
$30,000
- - - - - - $6,067 1,536 -
-
kWh
-
-
kW-months/year
-
-
$
$6,067
1,536
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$15,399
Cost:
$4,370
$12,908 249,332 - - $2,491 - - - $12,908
249,332
kWh
-
-
kW-months/year
$2,491
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$76,244
Cost:
$72,518
$53,011 1,023,971 $5,814 1,229 $11,352 - $6,067 1,536 $53,011
1,023,971
kWh
$5,814
1,229
kW-months/year
$11,352
-
$
$6,067
1,536
MMBtu
TOTAL IMPLEMENTED Savings:
$23,647
Cost:
$6,189
$17,102 330,354 $2,720 575 $3,825 - - - $17,102
330,354
kWh
$2,720
575
kW-months/year
$3,825
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas