Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | University of Alabama |
|---|---|
| Assessment Year | 2019 |
| Principal Product | Steel rebar |
| NAICS | 331110 - Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3312 - Blast Furnaces And Steel Mills |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 260 |
| Plant Area (Sq.Ft.) | 1,000,000 |
| Annual Production | 876,000 Units |
| Production Hrs. Annual | 8,760 |
| Location (State) | AL |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $11,925,323 | 282,941,787 | kWh | $0.04 |
| Natural Gas | $3,218,058 | 792,625 | MMBtu | $4.06 |
| TOTAL ENERGY COSTS | $15,143,381 | |||
| RECOMMENDED SAVINGS* | $853,943 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Natural Gas | Ancillary Material Cost | Electricity Usage | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1125 CONVERT TO OXYFUEL BURNERS |
Savings: $683,991 Cost: $1,000,000 |
- | - | $698,390 | 172,017 | $(-14,399) | - |
- - kWh |
$698,390 172,017 MMBtu |
$(-14,399) - $ |
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| 02: 2.1122 RE-SIZE CHARGING OPENINGS OR ADD A MOVABLE DOOR ON EQUIPMENT |
Savings: $3,963 Cost: $927 |
- | - | $3,963 | 976 | - | - |
- - kWh |
$3,963 976 MMBtu |
- - $ |
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| 03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $67,295 Cost: $83,671 |
$67,295 | 1,569,566 | - | - | - | - |
$67,295 1,569,566 kWh |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS |
Savings: $55,565 Cost: $163,736 |
$55,565 | 1,318,278 | - | - | - | - |
$55,565 1,318,278 kWh |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $7,592 Cost: $9,552 |
$7,592 | 180,106 | - | - | - | - |
$7,592 180,106 kWh |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $25,527 Cost: $8,775 |
$25,527 | 605,626 | - | - | - | - |
$25,527 605,626 kWh |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $10,010 Cost: $50 |
$10,010 | 237,491 | - | - | - | - |
$10,010 237,491 kWh |
- - MMBtu |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $853,943 Cost: $1,266,711 |
$165,989 | 3,911,067 | $702,353 | 172,993 | $(-14,399) | - | $165,989 3,911,067 kWh |
$702,353 172,993 MMBtu |
$(-14,399) - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - - kWh |
- - MMBtu |
- - $ |
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|
Savings Cost |
$ | kWh | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Natural Gas | Ancillary Material Cost | Electricity Usage | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||