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IAC Assessment: UA0219
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IAC Assessment: UA0219
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IAC Center University of Alabama
Assessment Year 2020
Principal Product Joists and Decking for Metal Buildings
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3441 - Fabricated Structural Metal
Sales $100,000,000-$500,000,000
# of Employees 288
Plant Area (Sq.Ft.) 486,400
Annual Production 150,000 Tons
Production Hrs. Annual 7,500
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $485,706 7,959,600 kWh $0.06
Electricity Demand $407,835 33,408 kW-months/year $12.21
Electricity Fees $(-102,624) - $ -
Natural Gas $321,436 28,782 MMBtu $11.17
TOTAL ENERGY COSTS $1,112,353
RECOMMENDED SAVINGS* $117,945 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,594
Cost:
$700
$2,728 44,703 - - $(-313) - $4,179 374 $2,728
44,703
kWh
-
-
kW-months/year
$(-313)
-
$
$4,179
374
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,693
Cost:
$100
$3,018 49,452 $2,284 187 $(-609) - - - $3,018
49,452
kWh
$2,284
187
kW-months/year
$(-609)
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$21,587
Cost:
$2,185
$16,977 278,213 $7,412 607 $(-2,802) - - - $16,977
278,213
kWh
$7,412
607
kW-months/year
$(-2,802)
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$84,652
Cost:
$115,026
$63,384 1,038,744 $32,257 2,642 $(-10,989) - - - $63,384
1,038,744
kWh
$32,257
2,642
kW-months/year
$(-10,989)
-
$
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$419
Cost:
$1,016
$259 4,251 $214 18 $(-54) - - - $259
4,251
kWh
$214
18
kW-months/year
$(-54)
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$117,945
Cost:
$119,027
$86,366 1,415,363 $42,167 3,454 $(-14,767) - $4,179 374 $86,366
1,415,363
kWh
$42,167
3,454
kW-months/year
$(-14,767)
-
$
$4,179
374
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas