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IAC Assessment: UA0229
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IAC Assessment: UA0229
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IAC Center University of Alabama
Assessment Year 2020
Principal Product Fork Lift Components
NAICS 333924 - Industrial Truck, Tractor, Trailer, and Stacker Machinery Manufacturing
SIC 3537 - Industrial Trucks And Tractors
Sales $50,000,000-$100,000,000
# of Employees 520
Plant Area (Sq.Ft.) 300,000
Annual Production 239,000 Units
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,433,520 24,689,864 kWh $0.06
Electricity Demand $175,499 41,550 kW-months/year $4.22
Electricity Fees $57,729 - $ -
Natural Gas $423,510 54,218 MMBtu $7.81
TOTAL ENERGY COSTS $2,090,258
RECOMMENDED SAVINGS* $153,188 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,467
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$15,905
Cost:
$2,000
$13,960 240,444 $1,394 330 $551 - - - $13,960
240,444
kWh
$1,394
330
kW-months/year
$551
-
$
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,562
Cost:
$6,700
$10,663 183,648 $498 118 $401 - - - $10,663
183,648
kWh
$498
118
kW-months/year
$401
-
$
-
-
MMBtu
03: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$27,038
Cost:
$15,000
- - - - - - $27,038 3,462 -
-
kWh
-
-
kW-months/year
-
-
$
$27,038
3,462
MMBtu
04: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$78,540
Cost:
$5,000
$75,818 1,305,863 - - $2,722 - - - $75,818
1,305,863
kWh
-
-
kW-months/year
$2,722
-
$
-
-
MMBtu
05: 2.4112 INSTALL SOFT-START TO ELIMINATE NUISANCE TRIPS Savings:
$9,688
Cost:
$11,100
$8,157 140,491 $1,195 283 $336 - - - $8,157
140,491
kWh
$1,195
283
kW-months/year
$336
-
$
-
-
MMBtu
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$10,455
Cost:
$14,400
$10,093 173,842 - - $362 - - - $10,093
173,842
kWh
-
-
kW-months/year
$362
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$153,188
Cost:
$54,200
$118,691 2,044,288 $3,087 731 $4,372 - $27,038 3,462 $118,691
2,044,288
kWh
$3,087
731
kW-months/year
$4,372
-
$
$27,038
3,462
MMBtu
TOTAL IMPLEMENTED Savings:
$27,467
Cost:
$8,700
$24,623 424,092 $1,892 448 $952 - - - $24,623
424,092
kWh
$1,892
448
kW-months/year
$952
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas