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IAC Assessment: UA0231
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IAC Assessment: UA0231
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IAC Center University of Alabama
Assessment Year 2020
Principal Product Metal Parts
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 65
Plant Area (Sq.Ft.) 85,280
Annual Production 1,000,000 Pieces
Production Hrs. Annual 4,940
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $100,104 1,426,200 kWh $0.07
Electricity Demand $71,278 5,455 kW-months/year $13.07
Electricity Fees $21,168 - $ -
Natural Gas $4,668 394 MMBtu $11.85
TOTAL ENERGY COSTS $197,218
RECOMMENDED SAVINGS* $64,633 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,371
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$37,963
Cost:
$29,625
$23,272 331,563 $10,518 805 $4,173 - $23,272
331,563
kWh
$10,518
805
kW-months/year
$4,173
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$538
Cost:
$121
$479 6,828 - - $59 - $479
6,828
kWh
-
-
kW-months/year
$59
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$17,318
Cost:
$21,905
$9,506 135,432 $5,908 452 $1,904 - $9,506
135,432
kWh
$5,908
452
kW-months/year
$1,904
-
$
04: 2.3511 USE PLANT OWNED TRANSFORMERS OR LEASE TRANSFORMERS Savings:
$3,981
Cost:
$17,881
$(-784) (-11,169) - - $4,765 - $(-784)
(-11,169)
kWh
-
-
kW-months/year
$4,765
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,885
Cost:
$500
$1,208 17,215 $470 36 $207 - $1,208
17,215
kWh
$470
36
kW-months/year
$207
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,948
Cost:
$4,200
$2,044 29,127 $580 44 $324 - $2,044
29,127
kWh
$580
44
kW-months/year
$324
-
$
TOTAL RECOMMENDED Savings:
$64,633
Cost:
$74,232
$35,725 508,996 $17,476 1,337 $11,432 - $35,725
508,996
kWh
$17,476
1,337
kW-months/year
$11,432
-
$
TOTAL IMPLEMENTED Savings:
$5,371
Cost:
$4,821
$3,731 53,170 $1,050 80 $590 - $3,731
53,170
kWh
$1,050
80
kW-months/year
$590
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees