IAC logo
IAC Assessment: UA0242
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: UA0242
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Alabama
Assessment Year 2021
Principal Product Rubber and Vinyl Flooring
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $838,893 11,935,200 kWh $0.07
Electricity Demand $636,248 50,791 kW-months/year $12.53
Electricity Fees $(-125,129) - $ -
Natural Gas $129,701 50,362 MMBtu $2.58
TOTAL ENERGY COSTS $1,479,713
RECOMMENDED SAVINGS* $75,856 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,484
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas
$ kWh $ kW-months/year $ $ $ MMBtu
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,385
Cost:
$59
$799 11,362 $714 57 $(-128) - - - $799
11,362
kWh
$714
57
kW-months/year
$(-128)
-
$
-
-
MMBtu
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$36,295
Cost:
$6,449
- - $39,660 3,166 $(-3,365) - - - -
-
kWh
$39,660
3,166
kW-months/year
$(-3,365)
-
$
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$19,142
Cost:
$9,682
$17,859 254,071 $3,057 244 $(-1,774) - - - $17,859
254,071
kWh
$3,057
244
kW-months/year
$(-1,774)
-
$
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,957
Cost:
$4,986
$3,184 45,294 $1,140 91 $(-367) - - - $3,184
45,294
kWh
$1,140
91
kW-months/year
$(-367)
-
$
-
-
MMBtu
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$15,077
Cost:
$22,703
- - - - - - $15,077 5,844 -
-
kWh
-
-
kW-months/year
-
-
$
$15,077
5,844
MMBtu
TOTAL RECOMMENDED Savings:
$75,856
Cost:
$43,879
$21,842 310,727 $44,571 3,558 $(-5,634) - $15,077 5,844 $21,842
310,727
kWh
$44,571
3,558
kW-months/year
$(-5,634)
-
$
$15,077
5,844
MMBtu
TOTAL IMPLEMENTED Savings:
$24,484
Cost:
$14,727
$21,842 310,727 $4,911 392 $(-2,269) - - - $21,842
310,727
kWh
$4,911
392
kW-months/year
$(-2,269)
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu
Electricity Usage Electricity Demand Electricity Fees Natural Gas Electricity Usage Electricity Demand Electricity Fees Natural Gas