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IAC Assessment: UA0250
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IAC Assessment: UA0250
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IAC Center University of Alabama
Assessment Year 2021
Principal Product yarn
NAICS 313110 - Fiber, Yarn, and Thread Mills
SIC 2281 - Yarn Spinning Mills
Sales $50,000,000-$100,000,000
# of Employees 215
Plant Area (Sq.Ft.) 468,888
Annual Production 68,819,636 Pounds
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,299,865 122,531,495 kWh $0.04
Electricity Demand $2,535,147 182,042 kW-months/year $13.93
Electricity Fees $(-414,308) - $ -
TOTAL ENERGY COSTS $6,420,704
RECOMMENDED SAVINGS* $107,036 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $93,015
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,394
Cost:
$34,200
$6,282 178,984 $3,718 267 $(-606) - $6,282
178,984
kWh
$3,718
267
kW-months/year
$(-606)
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$14,021
Cost:
$25,035
$8,796 250,589 $6,129 440 $(-904) - $8,796
250,589
kWh
$6,129
440
kW-months/year
$(-904)
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$9,508
Cost:
$4,445
$6,437 183,384 $3,684 264 $(-613) - $6,437
183,384
kWh
$3,684
264
kW-months/year
$(-613)
-
$
04: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$19,724
Cost:
$5,000
$20,997 598,340 - - $(-1,273) - $20,997
598,340
kWh
-
-
kW-months/year
$(-1,273)
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,015
Cost:
$30,617
$5,537 157,743 $2,995 215 $(-517) - $5,537
157,743
kWh
$2,995
215
kW-months/year
$(-517)
-
$
06: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$2,456
Cost:
$450
$2,614 74,482 - - $(-158) - $2,614
74,482
kWh
-
-
kW-months/year
$(-158)
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$43,918
Cost:
$57,938
- - - - $43,918 - -
-
kWh
-
-
kW-months/year
$43,918
-
$
TOTAL RECOMMENDED Savings:
$107,036
Cost:
$157,685
$50,663 1,443,522 $16,526 1,186 $39,847 - $50,663
1,443,522
kWh
$16,526
1,186
kW-months/year
$39,847
-
$
TOTAL IMPLEMENTED Savings:
$93,015
Cost:
$132,650
$41,867 1,192,933 $10,397 746 $40,751 - $41,867
1,192,933
kWh
$10,397
746
kW-months/year
$40,751
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees