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IAC Assessment: UA0269
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IAC Assessment: UA0269
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IAC Center University of Alabama
Assessment Year 2023
Principal Product Asphalt
NAICS 324121 - Asphalt Paving Mixture and Block Manufacturing
SIC 2951 - Asphalt Paving Mixtures And Blocks
Sales $5,000,000-$10,000,000
# of Employees 28
Plant Area (Sq.Ft.) 827,640
Annual Production 260,000 Tons
Production Hrs. Annual 8,736
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $269,436 2,252,096 kWh $0.12
Electricity Demand $20,785 4,385 kW-months/year $4.74
Electricity Fees $16,291 - $ -
Natural Gas $1,550,711 190,962 MMBtu $8.12
TOTAL ENERGY COSTS $1,857,223
RECOMMENDED SAVINGS* $179,443 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$147,247
Cost:
$186,762
- - - - - - $147,247 18,134 - - -
-
kWh
-
-
kW-months/year
-
-
$
$147,247
18,134
MMBtu
-
-
$
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$21,248
Cost:
$98,929
- - - - - - $21,248 2,617 - - -
-
kWh
-
-
kW-months/year
-
-
$
$21,248
2,617
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,634
Cost:
$842
- - $3,441 726 $193 - - - - - -
-
kWh
$3,441
726
kW-months/year
$193
-
$
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,902
Cost:
$3,140
$1,708 14,277 $93 20 $101 - - - - - $1,708
14,277
kWh
$93
20
kW-months/year
$101
-
$
-
-
MMBtu
-
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$2,019
Cost:
$2,438
$1,912 15,983 - - $107 - - - - - $1,912
15,983
kWh
-
-
kW-months/year
$107
-
$
-
-
MMBtu
-
-
$
06: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,642
Cost:
$297
$2,502 20,919 - - $140 - - - - - $2,502
20,919
kWh
-
-
kW-months/year
$140
-
$
-
-
MMBtu
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$751
Cost:
$251
- - - - - - - - $751 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$751
-
$
TOTAL RECOMMENDED Savings:
$179,443
Cost:
$292,659
$6,122 51,179 $3,534 746 $541 - $168,495 20,751 $751 - $6,122
51,179
kWh
$3,534
746
kW-months/year
$541
-
$
$168,495
20,751
MMBtu
$751
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Administrative Changes