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IAC Assessment: UA0284
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IAC Assessment: UA0284
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Alabama
Assessment Year 2024
Principal Product Valve repair
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $50,000,000-$100,000,000
# of Employees 187
Plant Area (Sq.Ft.) 105,000
Annual Production 8,000 Units
Production Hrs. Annual 2,340
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,220 895,520 kWh $0.11
Electricity Fees $19,321 - $ -
Natural Gas $16,318 641 MMBtu $25.46
TOTAL ENERGY COSTS $133,859
RECOMMENDED SAVINGS* $20,472 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas
$ kWh $ $ $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,690
Cost:
$13,427
$7,262 66,198 $1,428 - - - $7,262
66,198
kWh
$1,428
-
$
-
-
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$6,430
Cost:
$1,437
$5,373 48,976 $1,057 - - - $5,373
48,976
kWh
$1,057
-
$
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,801
Cost:
$783
- - - - $2,801 110 -
-
kWh
-
-
$
$2,801
110
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,762
Cost:
$8,114
$1,472 13,421 $290 - - - $1,472
13,421
kWh
$290
-
$
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$479
Cost:
$500
$400 3,645 $79 - - - $400
3,645
kWh
$79
-
$
-
-
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$310
Cost:
$88
$259 2,363 $51 - - - $259
2,363
kWh
$51
-
$
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$20,472
Cost:
$24,349
$14,766 134,603 $2,905 - $2,801 110 $14,766
134,603
kWh
$2,905
-
$
$2,801
110
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
$
-
-
MMBtu
Savings
Cost
$ kWh $ $ $ MMBtu
Electricity Usage Electricity Fees Natural Gas Electricity Usage Electricity Fees Natural Gas