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IAC Assessment: UA3004
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IAC Assessment: UA3004
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IAC Center University of Alabama
Assessment Year 2010
Principal Product Painting/Coating
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 35
Plant Area (Sq.Ft.) 45,000
Annual Production 10,000,000 Pieces
Production Hrs. Annual 2,375
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $67,697 660,920 kWh $0.10
Electricity Demand $23,420 4,941 kW-months/year $4.74
Natural Gas $74,169 4,941 MMBtu $15.01
TOTAL ENERGY COSTS $165,286
RECOMMENDED SAVINGS* $10,416 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,281
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,609
Cost:
$24,042
$5,509 53,787 $1,100 246 - - $5,509
53,787
kWh
$1,100
246
kW-months/year
-
-
MMBtu
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$626
Cost:
$225
$626 6,107 - - - - $626
6,107
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$655
Cost:
$1,000
$553 5,397 $102 22 - - $553
5,397
kWh
$102
22
kW-months/year
-
-
MMBtu
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,339
Cost:
$3,355
- - - - $2,339 156 -
-
kWh
-
-
kW-months/year
$2,339
156
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$104
Cost:
$240
- - - - $104 7 -
-
kWh
-
-
kW-months/year
$104
7
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$83
Cost:
$400
- - - - $83 6 -
-
kWh
-
-
kW-months/year
$83
6
MMBtu
TOTAL RECOMMENDED Savings:
$10,416
Cost:
$29,262
$6,688 65,291 $1,202 268 $2,526 169 $6,688
65,291
kWh
$1,202
268
kW-months/year
$2,526
169
MMBtu
TOTAL IMPLEMENTED Savings:
$1,281
Cost:
$1,225
$1,179 11,504 $102 22 - - $1,179
11,504
kWh
$102
22
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas