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IAC Assessment: UA3009
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IAC Assessment: UA3009
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Cardboard
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2679 - Converted Paper Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 55
Plant Area (Sq.Ft.) 166,000
Annual Production 1,350,000 Thousand Feet
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $228,514 4,924,800 kWh $0.05
Electricity Demand $175,371 13,020 kW-months/year $13.47
Natural Gas $749,115 77,106 MMBtu $9.72
TOTAL ENERGY COSTS $1,276,403
RECOMMENDED SAVINGS* $185,861 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,463
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,823
Cost:
$18,375
$10,640 229,320 $6,183 459 - - - - $10,640
229,320
kWh
$6,183
459
kW-months/year
-
-
MMBtu
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,597
Cost:
$265
$233 5,031 $4,364 324 - - - - $233
5,031
kWh
$4,364
324
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$592
Cost:
$623
$592 12,768 - - - - - - $592
12,768
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$51,741
Cost:
$7,700
- - $51,741 3,805 - - - - -
-
kWh
$51,741
3,805
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$2,427
Cost:
$3,004
- - - - $2,427 250 - - -
-
kWh
-
-
kW-months/year
$2,427
250
MMBtu
-
-
Tgal
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,000
Cost:
$800
$4,719 101,700 $3,281 244 - - - - $4,719
101,700
kWh
$3,281
244
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$15,274
Cost:
$5,000
$11,577 249,513 $3,697 275 - - - - $11,577
249,513
kWh
$3,697
275
kW-months/year
-
-
MMBtu
-
-
Tgal
08: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$22,812
Cost:
$64,000
- - - - $22,812 2,347 - - -
-
kWh
-
-
kW-months/year
$22,812
2,347
MMBtu
-
-
Tgal
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,844
Cost:
$1,950
- - - - $7,844 807 - - -
-
kWh
-
-
kW-months/year
$7,844
807
MMBtu
-
-
Tgal
10: 3.4155 METER WASTE WATER Savings:
$55,751
Cost:
$7,500
- - - - - - $55,751 12,363,000 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$55,751
12,363,000
Tgal
TOTAL RECOMMENDED Savings:
$185,861
Cost:
$109,217
$27,761 598,332 $69,266 5,107 $33,083 3,404 $55,751 12,363,000 $27,761
598,332
kWh
$69,266
5,107
kW-months/year
$33,083
3,404
MMBtu
$55,751
12,363,000
Tgal
TOTAL IMPLEMENTED Savings:
$20,463
Cost:
$5,888
$12,402 267,312 $8,061 599 - - - - $12,402
267,312
kWh
$8,061
599
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal