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IAC Assessment: UA3010
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IAC Assessment: UA3010
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Industrial Inorganic Chemicals
NAICS 325180 - Other Basic Inorganic Chemical Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $1,000,000-$5,000,000
# of Employees 22
Plant Area (Sq.Ft.) 26,000
Annual Production 1,200,000 Pounds
Production Hrs. Annual 8,760
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $124,391 1,882,586 kWh $0.07
Electricity Fees $29,826 - $ -
LPG $2,390 116 MMBtu $20.55
Fuel Oil #1 $137,206 7,525 MMBtu $18.23
Other Energy $574,458 15,688 MMBtu $36.62
TOTAL ENERGY COSTS $868,271
RECOMMENDED SAVINGS* $395,209 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,080
#|Description Savings
Cost
Status Electricity Usage LPG Fuel Oil #1 One-time Revenue or Avoided Cost Electricity Usage LPG Fuel Oil #1 One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ MMBtu $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$361,004
Cost:
$66,433
- - - - - - $361,004 - -
-
kWh
-
-
MMBtu
-
-
MMBtu
$361,004
-
$
02: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,810
Cost:
$17,030
$4,810 60,678 - - - - - - $4,810
60,678
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,140
Cost:
$2,925
$2,140 22,421 - - - - - - $2,140
22,421
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$871
Cost:
$1,836
- - $871 42 - - - - -
-
kWh
$871
42
MMBtu
-
-
MMBtu
-
-
$
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,130
Cost:
$397
$1,130 11,840 - - - - - - $1,130
11,840
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,592
Cost:
$499
- - - - $6,592 318 - - -
-
kWh
-
-
MMBtu
$6,592
318
MMBtu
-
-
$
07: 2.2427 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT INCOMING FLUIDS Savings:
$18,662
Cost:
$50,000
- - - - $18,662 1,060 - - -
-
kWh
-
-
MMBtu
$18,662
1,060
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$395,209
Cost:
$139,120
$8,080 94,939 $871 42 $25,254 1,378 $361,004 - $8,080
94,939
kWh
$871
42
MMBtu
$25,254
1,378
MMBtu
$361,004
-
$
TOTAL IMPLEMENTED Savings:
$8,080
Cost:
$20,352
$8,080 94,939 - - - - - - $8,080
94,939
kWh
-
-
MMBtu
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ MMBtu $ MMBtu $ $
Electricity Usage LPG Fuel Oil #1 One-time Revenue or Avoided Cost Electricity Usage LPG Fuel Oil #1 One-time Revenue or Avoided Cost