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IAC Assessment: UA3012
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IAC Assessment: UA3012
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Cast Metal Parts
NAICS 331511 - Iron Foundries
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 149
Plant Area (Sq.Ft.) 122,400
Annual Production 16,284 Tons
Production Hrs. Annual 6,000
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,164,590 19,570,993 kWh $0.06
Natural Gas $139,568 22,333 MMBtu $6.25
TOTAL ENERGY COSTS $1,342,787
RECOMMENDED SAVINGS* $65,687 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,636
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,962
Cost:
$6,000
$5,962 96,369 - - $5,962
96,369
kWh
-
-
MMBtu
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$18,630
Cost:
$20,000
$18,630 301,138 - - $18,630
301,138
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,047
Cost:
$58,885
$23,047 372,527 - - $23,047
372,527
kWh
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,412
Cost:
$4,440
$2,412 38,987 - - $2,412
38,987
kWh
-
-
MMBtu
05: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$983
Cost:
$170
$655 10,531 $328 50 $655
10,531
kWh
$328
50
MMBtu
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,066
Cost:
$30
$8,066 130,377 - - $8,066
130,377
kWh
-
-
MMBtu
07: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,587
Cost:
$120
$6,587 106,475 - - $6,587
106,475
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$65,687
Cost:
$89,645
$65,359 1,056,404 $328 50 $65,359
1,056,404
kWh
$328
50
MMBtu
TOTAL IMPLEMENTED Savings:
$15,636
Cost:
$320
$15,308 247,383 $328 50 $15,308
247,383
kWh
$328
50
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas