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IAC Assessment: UA3014
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IAC Assessment: UA3014
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IAC Center University of Alabama
Assessment Year 2011
Principal Product Diesel Engines
NAICS 336310 - Motor Vehicle Gasoline Engine and Engine Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 999
Plant Area (Sq.Ft.) 544,000
Annual Production 1,000 Units
Production Hrs. Annual 6,240
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,571,133 49,444,865 kWh $0.05
Electricity Demand $693,252 94,064 kW-months/year $7.37
Natural Gas $155,849 11,718 MMBtu $13.30
TOTAL ENERGY COSTS $3,420,234
RECOMMENDED SAVINGS* $657,177 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $105,208
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$78,640
Cost:
$8,320
$39,260 755,000 $10,466 1,420 $28,914 2,174 $39,260
755,000
kWh
$10,466
1,420
kW-months/year
$28,914
2,174
MMBtu
02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$71,901
Cost:
$30,750
$66,300 1,275,000 $5,601 760 - - $66,300
1,275,000
kWh
$5,601
760
kW-months/year
-
-
MMBtu
03: 2.7211 CLEAN AND MAINTAIN REFRIGERANT CONDENSERS AND TOWERS Savings:
$72,048
Cost:
$98,000
$49,348 949,000 $22,700 3,080 - - $49,348
949,000
kWh
$22,700
3,080
kW-months/year
-
-
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,700
Cost:
$60,860
$13,125 252,396 $3,575 485 - - $13,125
252,396
kWh
$3,575
485
kW-months/year
-
-
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$20,767
Cost:
$13,730
$20,767 399,360 - - - - $20,767
399,360
kWh
-
-
kW-months/year
-
-
MMBtu
06: 2.7122 DISCONNECT BALLASTS Savings:
$5,801
Cost:
$405
$4,556 87,610 $1,245 169 - - $4,556
87,610
kWh
$1,245
169
kW-months/year
-
-
MMBtu
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$29,663
Cost:
$26,400
- - $29,663 4,025 - - -
-
kWh
$29,663
4,025
kW-months/year
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$92,285
Cost:
$51,748
$72,519 1,394,593 $19,766 2,682 - - $72,519
1,394,593
kWh
$19,766
2,682
kW-months/year
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$269,372
Cost:
$630,225
$211,680 4,070,773 $57,692 7,828 - - $211,680
4,070,773
kWh
$57,692
7,828
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$657,177
Cost:
$920,438
$477,555 9,183,732 $150,708 20,449 $28,914 2,174 $477,555
9,183,732
kWh
$150,708
20,449
kW-months/year
$28,914
2,174
MMBtu
TOTAL IMPLEMENTED Savings:
$105,208
Cost:
$22,455
$64,583 1,241,970 $11,711 1,589 $28,914 2,174 $64,583
1,241,970
kWh
$11,711
1,589
kW-months/year
$28,914
2,174
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas