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IAC Assessment: UA3021
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IAC Assessment: UA3021
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IAC Center University of Alabama
Assessment Year 2012
Principal Product Fabrics
NAICS 313210 - Broadwoven Fabric Mills
SIC 2211 - Broadwoven Fabric Mills, Cotton
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 340,000
Annual Production 15,000,000 Units
Production Hrs. Annual 8,568
Location (State) AL
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $569,083 12,837,664 kWh $0.04
Electricity Demand $198,066 28,853 kW-months/year $6.86
Natural Gas $102,845 10,243 MMBtu $10.04
TOTAL ENERGY COSTS $869,994
RECOMMENDED SAVINGS* $77,608 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$26,818
Cost:
$40,135
$21,334 481,247 $4,627 674 $857 - $21,334
481,247
kWh
$4,627
674
kW-months/year
$857
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$18,324
Cost:
$82,319
$14,580 328,894 $3,158 460 $586 - $14,580
328,894
kWh
$3,158
460
kW-months/year
$586
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$11,129
Cost:
$5,264
$10,773 243,026 - - $356 - $10,773
243,026
kWh
-
-
kW-months/year
$356
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$8,268
Cost:
$960
$6,010 135,566 $1,994 290 $264 - $6,010
135,566
kWh
$1,994
290
kW-months/year
$264
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,933
Cost:
$480
$4,468 100,784 $2,243 326 $222 - $4,468
100,784
kWh
$2,243
326
kW-months/year
$222
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,846
Cost:
$8,295
$2,295 51,762 $475 69 $76 - $2,295
51,762
kWh
$475
69
kW-months/year
$76
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,473
Cost:
$4,600
$1,821 41,077 $592 86 $60 - $1,821
41,077
kWh
$592
86
kW-months/year
$60
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$531
Cost:
$1,400
$428 9,661 $89 13 $14 - $428
9,661
kWh
$89
13
kW-months/year
$14
-
$
09: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$286
Cost:
$886
$277 6,241 - - $9 - $277
6,241
kWh
-
-
kW-months/year
$9
-
$
TOTAL RECOMMENDED Savings:
$77,608
Cost:
$144,339
$61,986 1,398,258 $13,178 1,918 $2,444 - $61,986
1,398,258
kWh
$13,178
1,918
kW-months/year
$2,444
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees