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IAC Assessment: UC2308
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IAC Assessment: UC2308
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IAC Center University of Connecticut
Assessment Year 2023
Principal Product Metal wires
NAICS 331420 - Copper Rolling, Drawing, Extruding, and Alloying
SIC 3357 - Nonferrous Wiredrawing & Insulating
Sales $50,000,000-$100,000,000
# of Employees 72
Plant Area (Sq.Ft.) 105,000
Annual Production 25,000,000 Pounds
Production Hrs. Annual 6,000
Location (State) CT
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $326,657 3,063,600 kWh $0.11
Electricity Demand $312,790 11,197 kW-months/year $27.93
Electricity Fees $45,387 - $ -
Natural Gas $38,441 4,264 MMBtu $9.02
TOTAL ENERGY COSTS $723,274
RECOMMENDED SAVINGS* $627,166 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $251,033
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$204,687
Cost:
$50,000
- - - - $204,687 - - - - - - - -
-
kWh
-
-
kW-months/year
$204,687
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$41,561
Cost:
-
- - - - $41,561 - - - - - - - -
-
kWh
-
-
kW-months/year
$41,561
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,353
Cost:
$987
$888 8,328 $465 17 - - - - - - - - $888
8,328
kWh
$465
17
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.3311 REPLACE DC EQUIPMENT WITH AC EQUIPMENT Savings:
$55,687
Cost:
$171,637
$40,979 384,421 $14,708 527 - - - - - - - - $40,979
384,421
kWh
$14,708
527
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,549
Cost:
$428
$1,140 10,695 $409 15 - - - - - - - - $1,140
10,695
kWh
$409
15
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,434
Cost:
$300
$1,553 14,569 $881 32 - - - - - - - - $1,553
14,569
kWh
$881
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,525
Cost:
$1,300
$5,440 51,034 $3,085 110 - - - - - - - - $5,440
51,034
kWh
$3,085
110
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$5,939
Cost:
$27,365
$23 214 $8 0 - - $5,908 655 - - - - $23
214
kWh
$8
0
kW-months/year
-
-
$
$5,908
655
MMBtu
-
-
$
-
-
$
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$998
Cost:
$3,691
- - - - - - $998 111 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$998
111
MMBtu
-
-
$
-
-
$
10: 4.212 ADOPT IN-HOUSE MATERIAL GENERATION Savings:
$207,659
Cost:
$464,727
$(-4,305) (-40,384) $(-4,999) (-179) - - - - - - $216,963 - $(-4,305)
(-40,384)
kWh
$(-4,999)
(-179)
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$216,963
-
$
11: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$11,360
Cost:
$7,140
- - $11,360 407 - - - - - - - - -
-
kWh
$11,360
407
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
12: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$85,414
Cost:
$609,968
$97,435 914,028 - - - - - - $(-12,021) - - - $97,435
914,028
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$(-12,021)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$627,166
Cost:
$1,337,543
$143,153 1,342,904 $25,917 928 $246,248 - $6,906 766 $(-12,021) - $216,963 - $143,153
1,342,904
kWh
$25,917
928
kW-months/year
$246,248
-
$
$6,906
766
MMBtu
$(-12,021)
-
$
$216,963
-
$
TOTAL IMPLEMENTED Savings:
$251,033
Cost:
$54,978
$2,441 22,897 $1,346 48 $246,248 - $998 111 - - - - $2,441
22,897
kWh
$1,346
48
kW-months/year
$246,248
-
$
$998
111
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Ancillary Material Cost