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IAC Assessment: UD0072
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IAC Assessment: UD0072
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IAC Center University of Dayton
Assessment Year 1983
Principal Product ALUMINUM BILLETS
NAICS n/a
SIC 3355 - Aluminum Rolling And Drawing, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 0
Annual Production 39,000,000 Pieces
Production Hrs. Annual 4,160
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $274,605 5,362,251 kWh $0.05
Natural Gas $675,520 153,376 MMBtu $4.40
TOTAL ENERGY COSTS $950,125
RECOMMENDED SAVINGS* $192,733 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,467
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,588
Cost:
$581
$2,993 59,496 $(-405) (-75) $2,993
59,496
kWh
$(-405)
(-75)
MMBtu
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$71,594
Cost:
$288,000
- - $71,594 13,258 -
-
kWh
$71,594
13,258
MMBtu
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,416
Cost:
$518
$554 9,965 $5,862 1,086 $554
9,965
kWh
$5,862
1,086
MMBtu
04: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$5,762
Cost:
$20,000
$5,762 111,079 - - $5,762
111,079
kWh
-
-
MMBtu
05: 2.6121 REDUCE HOT WATER TEMPERATURE TO THE MINIMUM REQUIRED Savings:
$174
Cost:
-
$174 3,224 - - $174
3,224
kWh
-
-
MMBtu
06: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$88,910
Cost:
$155,000
$(-2,880) (-51,876) $91,790 17,000 $(-2,880)
(-51,876)
kWh
$91,790
17,000
MMBtu
07: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$17,289
Cost:
-
- - $17,289 3,202 -
-
kWh
$17,289
3,202
MMBtu
TOTAL RECOMMENDED Savings:
$192,733
Cost:
$464,099
$6,603 131,888 $186,130 34,471 $6,603
131,888
kWh
$186,130
34,471
MMBtu
TOTAL IMPLEMENTED Savings:
$26,467
Cost:
$1,099
$3,721 72,685 $22,746 4,213 $3,721
72,685
kWh
$22,746
4,213
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas