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IAC Assessment: UD0213
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IAC Assessment: UD0213
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IAC Center University of Dayton
Assessment Year 1987
Principal Product ALUMINUM CASTINGS
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 266
Plant Area (Sq.Ft.) 0
Annual Production 1,335 Tons
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $445,469 9,191,090 kWh $0.05
Natural Gas $383,355 76,651 MMBtu $5.00
LPG $91,669 23,010 MMBtu $3.98
TOTAL ENERGY COSTS $920,493
RECOMMENDED SAVINGS* $80,327 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,446
#|Description Savings
Cost
Status Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes
$ kWh $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,229
Cost:
$20,000
$14,229 613,423 - - - - $14,229
613,423
kWh
-
-
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$13,000
Cost:
$10,000
$14,564 346,131 $(-1,352) (-288) $(-212) - $14,564
346,131
kWh
$(-1,352)
(-288)
MMBtu
$(-212)
-
$
03: 2.2428 USE FLUE GASES IN RADIANT HEATER FOR SPACE HEATING, OVENS, ETC Savings:
$45,881
Cost:
$100,000
- - $45,881 9,762 - - -
-
kWh
$45,881
9,762
MMBtu
-
-
$
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,036
Cost:
$2,000
$1,429 36,635 $(-393) (-84) - - $1,429
36,635
kWh
$(-393)
(-84)
MMBtu
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,181
Cost:
$15,000
- - $6,181 1,315 - - -
-
kWh
$6,181
1,315
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$80,327
Cost:
$147,000
$30,222 996,189 $50,317 10,705 $(-212) - $30,222
996,189
kWh
$50,317
10,705
MMBtu
$(-212)
-
$
TOTAL IMPLEMENTED Savings:
$34,446
Cost:
$47,000
$30,222 996,189 $4,436 943 $(-212) - $30,222
996,189
kWh
$4,436
943
MMBtu
$(-212)
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Administrative Changes Electricity Usage Natural Gas Administrative Changes