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IAC Assessment: UD0426
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IAC Assessment: UD0426
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IAC Center University of Dayton
Assessment Year 1994
Principal Product Aluminum castings
NAICS n/a
SIC 3365 - Aluminum Foundries
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 68,000
Annual Production 3,000 Tons
Production Hrs. Annual 3,300
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,407 1,464,537 kWh $0.09
Natural Gas $105,267 19,926 MMBtu $5.28
TOTAL ENERGY COSTS $231,674
RECOMMENDED SAVINGS* $35,755 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,413
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy
$ kWh $ MMBtu $ MMBtu
01: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$24,064
Cost:
$500
- - - - $24,064 1,203 -
-
kWh
-
-
MMBtu
$24,064
1,203
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,565
Cost:
$38,000
$3,671 40,152 $1,894 364 - - $3,671
40,152
kWh
$1,894
364
MMBtu
-
-
MMBtu
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$3,342
Cost:
-
$3,342 - - - - - $3,342
-
kWh
-
-
MMBtu
-
-
MMBtu
04: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,032
Cost:
$400
$1,032 12,603 - - - - $1,032
12,603
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,752
Cost:
$2,000
- - $1,752 337 - - -
-
kWh
$1,752
337
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$35,755
Cost:
$40,900
$8,045 52,755 $3,646 701 $24,064 1,203 $8,045
52,755
kWh
$3,646
701
MMBtu
$24,064
1,203
MMBtu
TOTAL IMPLEMENTED Savings:
$32,413
Cost:
$40,900
$4,703 52,755 $3,646 701 $24,064 1,203 $4,703
52,755
kWh
$3,646
701
MMBtu
$24,064
1,203
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy