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IAC Assessment: UD0465
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IAC Assessment: UD0465
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IAC Center University of Dayton
Assessment Year 1995
Principal Product fiberglass reinforced plastic truck/cab roofs
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 70
Plant Area (Sq.Ft.) 60,000
Annual Production 12,500 Pieces
Production Hrs. Annual 3,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,050 1,201,055 kWh $0.08
Natural Gas $26,159 5,364 MMBtu $4.88
TOTAL ENERGY COSTS $127,209
RECOMMENDED SAVINGS* $244,791 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $244,791
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$8,418
Cost:
$300
$7,668 94,666 - - - - - - $750 - $7,668
94,666
kWh
-
-
MMBtu
-
-
lb
-
-
$
$750
-
$
02: 3.2173 CONVERT TO ROBOTIC PAINTING Savings:
$232,030
Cost:
$200,000
$(-7,303) (-89,977) - - $58,775 150,000 $180,558 - - - $(-7,303)
(-89,977)
kWh
-
-
MMBtu
$58,775
150,000
lb
$180,558
-
$
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,058
Cost:
$3,000
- - $2,058 490 - - - - - - -
-
kWh
$2,058
490
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,766
Cost:
$3,255
$1,766 21,688 - - - - - - - - $1,766
21,688
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.7122 DISCONNECT BALLASTS Savings:
$519
Cost:
-
$560 7,034 $(-66) (-16) - - $25 - - - $560
7,034
kWh
$(-66)
(-16)
MMBtu
-
-
lb
$25
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$244,791
Cost:
$206,555
$2,691 33,411 $1,992 474 $58,775 150,000 $180,583 - $750 - $2,691
33,411
kWh
$1,992
474
MMBtu
$58,775
150,000
lb
$180,583
-
$
$750
-
$
TOTAL IMPLEMENTED Savings:
$244,791
Cost:
$206,555
$2,691 33,411 $1,992 474 $58,775 150,000 $180,583 - $750 - $2,691
33,411
kWh
$1,992
474
MMBtu
$58,775
150,000
lb
$180,583
-
$
$750
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Ancillary Material Cost