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IAC Assessment: UD0472
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IAC Assessment: UD0472
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IAC Center University of Dayton
Assessment Year 1995
Principal Product non-clay brick, special shaped refractories
NAICS n/a
SIC 3297 - Nonclay Refractories
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 110,000
Annual Production 60,000 Pieces
Production Hrs. Annual 6,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,591 5,524,619 kWh $0.06
Natural Gas $190,040 47,510 MMBtu $4.00
TOTAL ENERGY COSTS $504,631
RECOMMENDED SAVINGS* $42,353 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,998
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes
$ kWh $ MMBtu $ Tgal $ $
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$13,440
Cost:
$30,000
- - - - - - $13,440 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$13,440
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,193
Cost:
$300
- - - - $4,193 2,240,400 - - -
-
kWh
-
-
MMBtu
$4,193
2,240,400
Tgal
-
-
$
03: 3.3121 USE SCREENING, MAGNETIC SEPARATION TO REMOVE CONTAMINANTS Savings:
$5,725
Cost:
-
$2,339 111,372 $148 43 $3,238 1,730,232 - - $2,339
111,372
kWh
$148
43
MMBtu
$3,238
1,730,232
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,365
Cost:
$25,782
$4,129 55,393 - - - - $236 - $4,129
55,393
kWh
-
-
MMBtu
-
-
Tgal
$236
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$14,630
Cost:
$37,500
$14,630 266,120 - - - - - - $14,630
266,120
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$42,353
Cost:
$93,582
$21,098 432,885 $148 43 $7,431 3,970,632 $13,676 - $21,098
432,885
kWh
$148
43
MMBtu
$7,431
3,970,632
Tgal
$13,676
-
$
TOTAL IMPLEMENTED Savings:
$21,998
Cost:
$56,082
$4,129 55,393 - - $4,193 2,240,400 $13,676 - $4,129
55,393
kWh
-
-
MMBtu
$4,193
2,240,400
Tgal
$13,676
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes