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IAC Assessment: UD0477
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DOE MESC
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IAC Assessment: UD0477
IAC Center University of Dayton
Assessment Year 1995
Principal Product corrugated shipping containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 91
Plant Area (Sq.Ft.) 140,000
Annual Production 40,000 Tons
Production Hrs. Annual 6,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $220,577 3,669,695 kWh $0.06
Natural Gas $150,000 47,865 MMBtu $3.13
TOTAL ENERGY COSTS $370,577
RECOMMENDED SAVINGS* $51,863 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,004
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes
$ kWh $ MMBtu $ Tgal $ $
01: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$1,927
Cost:
-
- - $1,927 622 - - - - -
-
kWh
$1,927
622
MMBtu
-
-
Tgal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,045
Cost:
$4,000
- - $6,045 1,950 - - - - -
-
kWh
$6,045
1,950
MMBtu
-
-
Tgal
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,867
Cost:
$5,759
$2,867 34,291 - - - - - - $2,867
34,291
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,444
Cost:
$4,300
$3,129 63,892 - - - - $315 - $3,129
63,892
kWh
-
-
MMBtu
-
-
Tgal
$315
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,196
Cost:
$21,000
$3,969 81,184 $(-613) (-198) - - $2,840 - $3,969
81,184
kWh
$(-613)
(-198)
MMBtu
-
-
Tgal
$2,840
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,150
Cost:
$250
- - - - - - $3,150 - -
-
kWh
-
-
MMBtu
-
-
Tgal
$3,150
-
$
07: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,625
Cost:
$600
- - - - $1,625 250,000,000 - - -
-
kWh
-
-
MMBtu
$1,625
250,000,000
Tgal
-
-
$
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$10,234
Cost:
$2,500
- - $484 156 $9,750 1,500,000,000 - - -
-
kWh
$484
156
MMBtu
$9,750
1,500,000,000
Tgal
-
-
$
09: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$16,375
Cost:
$7,500
- - $775 250 $15,600 2,400,000,000 - - -
-
kWh
$775
250
MMBtu
$15,600
2,400,000,000
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$51,863
Cost:
$45,909
$9,965 179,367 $8,618 2,780 $26,975 4,150,000,000 $6,305 - $9,965
179,367
kWh
$8,618
2,780
MMBtu
$26,975
4,150,000,000
Tgal
$6,305
-
$
TOTAL IMPLEMENTED Savings:
$40,004
Cost:
$42,809
$9,965 179,367 $8,134 2,624 $15,600 2,400,000,000 $6,305 - $9,965
179,367
kWh
$8,134
2,624
MMBtu
$15,600
2,400,000,000
Tgal
$6,305
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $
Electricity Usage Natural Gas Water Disposal Administrative Changes Electricity Usage Natural Gas Water Disposal Administrative Changes