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IAC Assessment: UD0480
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IAC Assessment: UD0480
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IAC Center University of Dayton
Assessment Year 1996
Principal Product aluminum wheels
NAICS n/a
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $50,000,000-$100,000,000
# of Employees 230
Plant Area (Sq.Ft.) 240,000
Annual Production 1,000,000 Pieces
Production Hrs. Annual 8,000
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $561,495 23,788,687 kWh $0.02
Electricity Demand $499,496 45,731 kW-months/year $10.92
Natural Gas $688,303 240,300 MMBtu $2.86
TOTAL ENERGY COSTS $1,824,294
RECOMMENDED SAVINGS* $94,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,722
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,762
Cost:
$53,000
- - - - $17,762 6,125 - - - - - - - - -
-
kWh
-
-
kW-months/year
$17,762
6,125
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$43,980
Cost:
$20,000
$15,943 759,379 $25,317 1,800 - - - - - - - - $2,720 - $15,943
759,379
kWh
$25,317
1,800
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$2,720
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,134
Cost:
$10,224
$1,075 51,290 $2,059 144 - - - - - - - - - - $1,075
51,290
kWh
$2,059
144
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,452
Cost:
$30,000
$4,307 205,158 $4,945 348 - - - - - - $1,200 - - - $4,307
205,158
kWh
$4,945
348
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,200
-
$
-
-
$
05: 3.5146 UTILIZE A CENTRAL COOLANT SYSTEM FOR CLEANING AND REUSE OF METAL WORKING FLUID Savings:
$5,850
Cost:
-
- - - - - - $350 20,000 $5,500 20,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$350
20,000
Tgal
$5,500
20,000
gal
-
-
$
-
-
$
06: 3.4155 METER WASTE WATER Savings:
$7,722
Cost:
$1,000
- - - - - - $(-78) (-26,000) $7,800 26,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-78)
(-26,000)
Tgal
$7,800
26,000
gal
-
-
$
-
-
$
07: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$6,000
Cost:
$6,000
- - - - - - - - $6,000 12,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$6,000
12,000
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$94,900
Cost:
$120,224
$21,325 1,015,827 $32,321 2,292 $17,762 6,125 $272 (-6,000) $19,300 58,000 $1,200 - $2,720 - $21,325
1,015,827
kWh
$32,321
2,292
kW-months/year
$17,762
6,125
MMBtu
$272
(-6,000)
Tgal
$19,300
58,000
gal
$1,200
-
$
$2,720
-
$
TOTAL IMPLEMENTED Savings:
$7,722
Cost:
$1,000
- - - - - - $(-78) (-26,000) $7,800 26,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-78)
(-26,000)
Tgal
$7,800
26,000
gal
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost