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IAC Assessment: UD0484
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IAC Assessment: UD0484
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IAC Center University of Dayton
Assessment Year 1996
Principal Product fabricated plate work, metal stampings
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 40,000
Annual Production 15,000,000 Pieces
Production Hrs. Annual 5,600
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $115,257 3,743,845 kWh $0.03
Electricity Demand $123,231 10,176 kW-months/year $12.11
Natural Gas $33,681 7,306 MMBtu $4.61
TOTAL ENERGY COSTS $272,169
RECOMMENDED SAVINGS* $74,448 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,495
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,104
Cost:
$4,000
- - $4,104 262 - - - - - - -
-
kWh
$4,104
262
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$60,000
Cost:
-
- - - - - - $60,000 300,000 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$60,000
300,000
gal
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$5,391
Cost:
$(-30,000)
$3,171 150,938 - - $(-1,230) (-286) - - $3,450 - $3,171
150,938
kWh
-
-
kW-months/year
$(-1,230)
(-286)
MMBtu
-
-
gal
$3,450
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,627
Cost:
$2,700
$544 25,791 $1,083 69 - - - - - - $544
25,791
kWh
$1,083
69
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,744
Cost:
$4,000
$671 31,946 $1,073 69 - - - - - - $671
31,946
kWh
$1,073
69
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,582
Cost:
$2,704
$591 28,136 $991 63 - - - - - - $591
28,136
kWh
$991
63
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$74,448
Cost:
$(-16,596)
$4,977 236,811 $7,251 463 $(-1,230) (-286) $60,000 300,000 $3,450 - $4,977
236,811
kWh
$7,251
463
kW-months/year
$(-1,230)
(-286)
MMBtu
$60,000
300,000
gal
$3,450
-
$
TOTAL IMPLEMENTED Savings:
$9,495
Cost:
$(-26,000)
$3,171 150,938 $4,104 262 $(-1,230) (-286) - - $3,450 - $3,171
150,938
kWh
$4,104
262
kW-months/year
$(-1,230)
(-286)
MMBtu
-
-
gal
$3,450
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Ancillary Material Cost