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IAC Assessment: UD0491
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IAC Assessment: UD0491
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IAC Center University of Dayton
Assessment Year 1996
Principal Product school buses
NAICS n/a
SIC 3713 - Truck And Bus Bodies
Sales $50,000,000-$100,000,000
# of Employees 325
Plant Area (Sq.Ft.) 560,000
Annual Production 5,000 Pieces
Production Hrs. Annual 2,000
Location (State) IN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $103,307 4,039,566 kWh $0.03
Electricity Demand $105,600 13,200 kW-months/year $8.00
Natural Gas $56,609 13,693 MMBtu $4.13
TOTAL ENERGY COSTS $447,939
RECOMMENDED SAVINGS* $154,573 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $138,058
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$77,633
Cost:
$500
- - - - - - - - $87,833 3,724 $4,800 41 $(-15,000) - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$87,833
3,724
gal
$4,800
41
lb
$(-15,000)
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,570
Cost:
$1,000
- - $3,570 444 - - - - - - - - - - - - -
-
kWh
$3,570
444
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 3.4151 MINIMIZE WATER USAGE Savings:
$8,472
Cost:
$100
- - - - - - $8,472 2,400,332 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,472
2,400,332
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,164
Cost:
-
$914 30,481 - - - - - - - - - - - - $250 - $914
30,481
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$250
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$7,796
Cost:
$3,000
$2,460 82,063 $3,936 492 - - - - - - - - - - $1,400 - $2,460
82,063
kWh
$3,936
492
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
$1,400
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$960
Cost:
$5,000
$960 31,946 - - - - - - - - - - - - - - $960
31,946
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,234
Cost:
$6,500
$7,898 263,189 $9,828 1,229 $(-4,492) (-1,123) - - - - - - - - - - $7,898
263,189
kWh
$9,828
1,229
kW-months/year
$(-4,492)
(-1,123)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$25,229
Cost:
$167,100
$13,613 454,279 $11,616 1,452 - - - - - - - - - - - - $13,613
454,279
kWh
$11,616
1,452
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,814
Cost:
$21,315
$2,550 84,994 $3,264 408 - - - - - - - - - - - - $2,550
84,994
kWh
$3,264
408
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,701
Cost:
$49,200
$6,189 176,143 $4,512 564 - - - - - - - - - - - - $6,189
176,143
kWh
$4,512
564
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$154,573
Cost:
$253,715
$34,584 1,123,095 $36,726 4,589 $(-4,492) (-1,123) $8,472 2,400,332 $87,833 3,724 $4,800 41 $(-15,000) - $1,650 - $34,584
1,123,095
kWh
$36,726
4,589
kW-months/year
$(-4,492)
(-1,123)
MMBtu
$8,472
2,400,332
Tgal
$87,833
3,724
gal
$4,800
41
lb
$(-15,000)
-
$
$1,650
-
$
TOTAL IMPLEMENTED Savings:
$138,058
Cost:
$183,200
$25,845 861,958 $28,950 3,617 $(-4,492) (-1,123) $8,472 2,400,332 $87,833 3,724 $4,800 41 $(-15,000) - $1,650 - $25,845
861,958
kWh
$28,950
3,617
kW-months/year
$(-4,492)
(-1,123)
MMBtu
$8,472
2,400,332
Tgal
$87,833
3,724
gal
$4,800
41
lb
$(-15,000)
-
$
$1,650
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (haz) Solid Waste (haz) Personnel Changes Ancillary Material Cost