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IAC Assessment: UD0493
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IAC Assessment: UD0493
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IAC Center University of Dayton
Assessment Year 1996
Principal Product residential roofing
NAICS n/a
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 135,300
Annual Production 150,000 Tons
Production Hrs. Annual 8,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $156,798 5,751,172 kWh $0.03
Electricity Demand $130,643 10,788 kW-months/year $12.11
Natural Gas $271,801 109,909 MMBtu $2.47
TOTAL ENERGY COSTS $559,242
RECOMMENDED SAVINGS* $65,365 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,101
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
01: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$2,375
Cost:
$500
- - - - $2,375 950 - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,375
950
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$10,368
Cost:
$9,000
- - - - $4,168 1,667 - - $6,200 - - - - - -
-
kWh
-
-
kW-months/year
$4,168
1,667
MMBtu
-
-
Tgal
$6,200
-
gal
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,952
Cost:
$2,500
$6,248 297,479 $6,579 420 - - - - - - - - $2,125 - $6,248
297,479
kWh
$6,579
420
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$2,125
-
$
04: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,741
Cost:
$1,375
$445 21,102 $1,026 66 - - - - - - $270 - - - $445
21,102
kWh
$1,026
66
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$270
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,907
Cost:
$15,000
$2,088 99,355 $2,199 140 - - - - - - $620 - - - $2,088
99,355
kWh
$2,199
140
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$620
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,431
Cost:
$5,975
$1,018 48,359 $1,078 68 - - - - - - $335 - - - $1,018
48,359
kWh
$1,078
68
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$335
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,554
Cost:
$5,953
$797 38,101 $1,757 112 - - - - - - - - - - $797
38,101
kWh
$1,757
112
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
08: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$11,264
Cost:
$45,000
$(-1,940) (-92,321) $(-2,256) (-144) - - $15,960 11,369,600 - - $(-500) - - - $(-1,940)
(-92,321)
kWh
$(-2,256)
(-144)
kW-months/year
-
-
MMBtu
$15,960
11,369,600
Tgal
-
-
gal
$(-500)
-
$
-
-
$
09: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$14,773
Cost:
$34,000
$(-563) (-25,498) $(-564) (-36) - - $18,900 13,464,000 - - $(-3,000) - - - $(-563)
(-25,498)
kWh
$(-564)
(-36)
kW-months/year
-
-
MMBtu
$18,900
13,464,000
Tgal
-
-
gal
$(-3,000)
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$65,365
Cost:
$119,303
$8,093 386,577 $9,819 626 $6,543 2,617 $34,860 24,833,600 $6,200 - $(-2,275) - $2,125 - $8,093
386,577
kWh
$9,819
626
kW-months/year
$6,543
2,617
MMBtu
$34,860
24,833,600
Tgal
$6,200
-
gal
$(-2,275)
-
$
$2,125
-
$
TOTAL IMPLEMENTED Savings:
$54,101
Cost:
$74,303
$10,033 478,898 $12,075 770 $6,543 2,617 $18,900 13,464,000 $6,200 - $(-1,775) - $2,125 - $10,033
478,898
kWh
$12,075
770
kW-months/year
$6,543
2,617
MMBtu
$18,900
13,464,000
Tgal
$6,200
-
gal
$(-1,775)
-
$
$2,125
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Administrative Changes Ancillary Material Cost