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IAC Assessment: UD0500
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IAC Assessment: UD0500
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IAC Center University of Dayton
Assessment Year 1996
Principal Product felt for shingles
NAICS n/a
SIC 2621 - Paper Mills
Sales $5,000,000-$10,000,000
# of Employees 54
Plant Area (Sq.Ft.) 0
Annual Production 40,000 Tons
Production Hrs. Annual 8,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $505,519 17,718,640 kWh $0.03
Electricity Demand $317,661 32,088 kW-months/year $9.90
Natural Gas $1,000,529 400,212 MMBtu $2.50
TOTAL ENERGY COSTS $1,883,630
RECOMMENDED SAVINGS* $117,709 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,709
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$25,819
Cost:
$30,000
- - $25,819 2,003 - - - - - - - - - - -
-
kWh
$25,819
2,003
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,461
Cost:
$3,112
$1,705 81,184 $1,477 115 - - - - - - $3,279 - - - $1,705
81,184
kWh
$1,477
115
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,279
-
$
-
-
Tgal
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,228
Cost:
$3,710
$525 24,912 $455 35 - - - - - - $248 - - - $525
24,912
kWh
$455
35
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$248
-
$
-
-
Tgal
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,011
Cost:
$1,380
$671 31,946 $135 10 - - - - - - $205 - - - $671
31,946
kWh
$135
10
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$205
-
$
-
-
Tgal
05: 3.4151 MINIMIZE WATER USAGE Savings:
$14,124
Cost:
-
- - - - - - $10,660 2,665,000 - - - - $3,464 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,660
2,665,000
Tgal
-
-
$
-
-
$
$3,464
-
Tgal
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$4,054
Cost:
$200
- - - - - - $3,060 765,000 - - - - $994 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,060
765,000
Tgal
-
-
$
-
-
$
$994
-
Tgal
07: 3.4155 METER WASTE WATER Savings:
$30,899
Cost:
$1,000
- - - - - - $23,320 5,830,000 - - - - $7,579 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$23,320
5,830,000
Tgal
-
-
$
-
-
$
$7,579
-
Tgal
08: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$4,188
Cost:
-
- - - - $4,188 1,675 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,188
1,675
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$628
Cost:
$2,040
- - - - $628 251 - - - - - - - - -
-
kWh
-
-
kW-months/year
$628
251
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
10: 4.3210 OPTIMIZE PRODUCTION LOT SIZES AND INVENTORIES Savings:
$29,297
Cost:
-
$1,665 79,132 $3,894 300 - - - - $23,738 - - - - - $1,665
79,132
kWh
$3,894
300
kW-months/year
-
-
MMBtu
-
-
Tgal
$23,738
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$117,709
Cost:
$41,442
$4,566 217,174 $31,780 2,463 $4,816 1,926 $37,040 9,260,000 $23,738 - $3,732 - $12,037 - $4,566
217,174
kWh
$31,780
2,463
kW-months/year
$4,816
1,926
MMBtu
$37,040
9,260,000
Tgal
$23,738
-
$
$3,732
-
$
$12,037
-
Tgal
TOTAL IMPLEMENTED Savings:
$117,709
Cost:
$41,442
$4,566 217,174 $31,780 2,463 $4,816 1,926 $37,040 9,260,000 $23,738 - $3,732 - $12,037 - $4,566
217,174
kWh
$31,780
2,463
kW-months/year
$4,816
1,926
MMBtu
$37,040
9,260,000
Tgal
$23,738
-
$
$3,732
-
$
$12,037
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption