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IAC Assessment: UD0520
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IAC Assessment: UD0520
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IAC Center University of Dayton
Assessment Year 1997
Principal Product Large presision machined metal products
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 70,000
Annual Production 0 Pieces
Production Hrs. Annual 8,400
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,279 3,157,093 kWh $0.02
Electricity Demand $93,832 5,988 kW-months/year $15.67
Natural Gas $17,917 3,096 MMBtu $5.79
TOTAL ENERGY COSTS $178,028
RECOMMENDED SAVINGS* $55,850 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $36,283
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Product By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
01: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$5,304
Cost:
$14,840
- - - - $(-3,371) (-624) $9,675 38,700 $(-1,000) - - - - - -
-
kWh
-
-
kW-months/year
$(-3,371)
(-624)
MMBtu
$9,675
38,700
gal
$(-1,000)
-
$
-
-
$
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$12,472
Cost:
$24,000
- - - - $4,597 794 - - $7,875 - - - - - -
-
kWh
-
-
kW-months/year
$4,597
794
MMBtu
-
-
gal
$7,875
-
$
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,380
Cost:
$17,325
$1,381 65,944 $1,439 92 - - - - $560 - - - - - $1,381
65,944
kWh
$1,439
92
kW-months/year
-
-
MMBtu
-
-
gal
$560
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,791
Cost:
$3,843
$507 24,033 $1,284 82 - - - - - - - - - - $507
24,033
kWh
$1,284
82
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
05: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$26,134
Cost:
-
- - - - - - - - $15,000 - $4,320 - $6,814 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$15,000
-
$
$4,320
-
$
$6,814
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,769
Cost:
$80
$3,328 153,869 $3,441 220 - - - - - - - - - - $3,328
153,869
kWh
$3,441
220
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$55,850
Cost:
$60,088
$5,216 243,846 $6,164 394 $1,226 170 $9,675 38,700 $22,435 - $4,320 - $6,814 - $5,216
243,846
kWh
$6,164
394
kW-months/year
$1,226
170
MMBtu
$9,675
38,700
gal
$22,435
-
$
$4,320
-
$
$6,814
-
$
TOTAL IMPLEMENTED Savings:
$36,283
Cost:
$17,405
$4,709 219,813 $4,880 312 - - - - $15,560 - $4,320 - $6,814 - $4,709
219,813
kWh
$4,880
312
kW-months/year
-
-
MMBtu
-
-
gal
$15,560
-
$
$4,320
-
$
$6,814
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Product By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Primary Product By-product Production