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IAC Assessment: UD0530
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IAC Assessment: UD0530
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IAC Center University of Dayton
Assessment Year 1997
Principal Product Plastic Products, toy balls
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 286,000
Annual Production 30,000,000 Pieces
Production Hrs. Annual 6,480
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $133,105 5,787,222 kWh $0.02
Electricity Demand $260,021 11,112 kW-months/year $23.40
Natural Gas $355,377 107,888 MMBtu $3.29
TOTAL ENERGY COSTS $802,444
RECOMMENDED SAVINGS* $149,095 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,652
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$3,055
Cost:
$2,200
- - - - $3,055 154 - - - - -
-
kWh
-
-
kW-months/year
$3,055
154
MMBtu
-
-
Tgal
-
-
$
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$3,250
Cost:
$5,600
$116 4,982 $3,134 134 - - - - - - $116
4,982
kWh
$3,134
134
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$34,540
Cost:
$37,500
$8,208 356,975 $23,888 1,021 $(-4,606) (-1,400) - - $7,050 - $8,208
356,975
kWh
$23,888
1,021
kW-months/year
$(-4,606)
(-1,400)
MMBtu
-
-
Tgal
$7,050
-
$
04: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$24,402
Cost:
-
- - $24,402 1,043 - - - - - - -
-
kWh
$24,402
1,043
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$51,015
Cost:
$200,000
- - - - $20,043 6,092 $3,072 599,850 $27,900 - -
-
kWh
-
-
kW-months/year
$20,043
6,092
MMBtu
$3,072
599,850
Tgal
$27,900
-
$
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$32,833
Cost:
$66,000
$(-363) (-15,826) $(-615) 53 $33,811 10,277 - - - - $(-363)
(-15,826)
kWh
$(-615)
53
kW-months/year
$33,811
10,277
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$149,095
Cost:
$311,300
$7,961 346,131 $50,809 2,251 $52,303 15,123 $3,072 599,850 $34,950 - $7,961
346,131
kWh
$50,809
2,251
kW-months/year
$52,303
15,123
MMBtu
$3,072
599,850
Tgal
$34,950
-
$
TOTAL IMPLEMENTED Savings:
$27,652
Cost:
$5,600
$116 4,982 $27,536 1,177 - - - - - - $116
4,982
kWh
$27,536
1,177
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes